TASK 72-32-00-430-005 LPC/Intermediate Case Module - Install The No. 1 Bearing Support Assembly, Assembly-005

DMC:V2500-A0-72-32-0000-05A-710A-B|Issue No:002.00|Issue Date:2017-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-00-430-005 LPC/Intermediate Case Module - Install The No. 1 Bearing Support Assembly, Assembly-005

General

This TASK gives the procedure to install the No. 1 Bearing Support Assembly. For the other parts of the LP Compressor/Intermediate Case Module, refer to TASK 72-32-00-430-000 (ASSEMBLY-000).

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For the standard torque data and procedures, refer to the SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

Special torque data and assembly tolerances are included in the procedure.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS, unless other lubricants are referred to in the procedure. For the approved oils and procedures, refer to the SPM TASK 70-64-00-640-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hot air gunLOCALHot air gun
IAE 6F10029 Air flow test cart0AM53IAE 6F100291
IAE 1J12450 Adapter0AM53IAE 1J124501
IAE 1J12507 Guide pin0AM53IAE 1J125071
IAE 1J12205 Oil tube cover0AM53IAE 1J122051

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing ring1
Sealing ring2

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-00-220-108-A00 Reference Fits and Clearances of the No. 1 Bearing Support and Fan Frame at Location 0304 (Pre SBE 72-0391)

    1. Refer to Figure.

    2. Reference dimensions at location 0304. If required, use the data written as a note in TASK 72-32-03-200-000 (INSPECTION-000) and TASK 72-32-41-200-000 (INSPECTION-000).

      Table 1. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0304

      No. 1 Bearing Support No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-240)

      Fan Frame Fan Frame Assembly And Related Parts (72-32-03, 03-100)

      No. 1 Bearing Support Outside Diameter

      21.5020

      21.5047

      Intf

      0.0017

      Fan Frame Bore Diameter

      21.4961

      21.5003

      0.0086

      Intf

      Table 2. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0304

      No. 1 Bearing Support No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-240)

      Fan Frame Fan Frame Assembly And Related Parts (72-32-03, 03-100)

      No. 1 Bearing Support Outside Diameter

      546.150

      546.220

      Intf

      0.040

      Fan Frame Bore Diameter

      546.000

      546.110

      0.220

      Intf

    2. SUBTASK 72-32-00-220-108-B00 Reference Fits and Clearances of the No. 1 Bearing Support and Fan Frame at Location 0304 (SBE 72-0391)

    1. Refer to Figure.

    2. SBE 72-0391: New separate type No. 1 Bearing Support Assembly.

    3. Reference dimensions at location 0304. If required, use the data written as a note in TASK 72-32-03-200-000 (INSPECTION-000) and TASK 72-32-41-200-000 (INSPECTION-000).

      Table 3. Fits and Clearances (all dimensions are in inches)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0304

      No. 1 Bearing Rear Support Assembly No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-400)

      Fan Frame Fan Frame Assembly And Related Parts (72-32-03, 03-100)

      No. 1 Bearing Rear Support Assembly Outside Diameter

      21.5020

      21.5047

      Intf

      0.0017

      Fan Frame Bore Diameter

      21.4961

      21.5003

      0.0086

      Intf

      Table 4. Fits and Clearances (all dimensions are in millimeters)

      NEW PART

      WORN PART

      DIMENSIONS

      DIMENSIONS

      PART IDENT

      Size

      Clearance

      (Non-select)

      REJECT IF

      MORE THAN

      LOCATION 0304

      No. 1 Bearing Rear Support Assembly No. 1 Bearing Front Support And Rear Support Assembly (72-32-41, 01-400)

      Fan Frame Fan Frame Assembly And Related Parts (72-32-03, 03-100)

      No. 1 Bearing Rear Support Assembly Outside Diameter

      546.150

      546.220

      Intf

      0.040

      Fan Frame Bore Diameter

      546.000

      546.110

      0.220

      Intf

    3. SUBTASK 72-32-00-430-103 Turn the Fan Frame Vertical with the Front End Up

    1. Refer to Figure.

    2. Release the lock pin from the hole in the handle and the hole in Support C of the turnover stand.

    3. Turn the handle to set the fan frame vertical with the front end up.

    4. Reinstall the lock pin into position to lock the handle.

      NOTE

      Make sure that the hole in the Support C and one of the eight holes in the handle are aligned. If necessary, turn the handle to align the two holes.

    4. SUBTASK 72-32-00-430-104-A00 Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly (Pre SBE 72-0391)

    1. Refer to Figure, Figure and Figure.

    2. Put the No. 1 Bearing Support on a work bench with the front end down.

    3. Lubricate (02-188) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS. Install the ring into the groove in the No. 1 Bearing Support.

    4. Lubricate (02-190) sealing rings 2 off with CoMat 10-077 APPROVED ENGINE OILS approved engine oils. Install them on the oil feed tube in the No. 1 Bearing Support Assembly.

    5. Use a hot air gun and increase the temperature of the mounting flange of the Fan Frame Assembly to 212 deg F (100 deg C) maximum.

    6. Install the three aligning pins (part of IAE 1J12507 Guide pin 1 off) into three of the 42 threaded holes in the mounting flange. The three aligning pins must be installed at approximately 120 degrees apart from each other.

      7. Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly.

      1. CAUTION

        THE OIL FEED TUBE AND HOLE C IN THE SUB OIL DISTRIBUTOR MUST BE ALIGNED. INCORRECT ALIGNMENT CAN CAUSE A DETERIORATION OF THE OIL AND OIL FILTER CLOGGING.

        Lift and move the No. 1 Bearing Support Assembly adjacent to the mounting flange.

      2. Align the 42 boltholes in the No. 1 Bearing Support rear flange with the three aligning pins and the 39 threaded holes in the mounting flange.

      3. Make sure that the oil feed tube of the No. 1 Bearing Support Assembly and the hole C in the sub oil distributor on the fan frame are aligned.

      4. Lower the No. 1 Bearing Support Assembly on to the Fan Frame Assembly.

      5. Make sure that the oil feed tube is installed in hole C.

    8. Remove the three aligning pins from the threaded holes in the mounting flange.

    9. Attach the No. 1 Bearing Support Assembly with the 18 bolts (02-187) and 24 bolts (02-182). Torque the 42 bolts to 180 lbfin to 220 lbfin (20.00 Nm to 25.00 Nm).

      NOTE

      You must identify the bolt (02-187) and the bolt (02-182) by their length. The bolt (02-187) is longer than the bolt (02-182).

    5. SUBTASK 72-32-00-430-104-B00 Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly (SBE 72-0391)

    1. Refer to Figure, Figure and Figure.

    2. SBE 72-0391SBE: New separate type No. 1 Bearing Support Assembly

    3. Put the No. 1 Bearing Support on a work bench with the front end down.

    4. Lubricate (02-188) sealing ring 1 off with CoMat 10-077 APPROVED ENGINE OILS. Install the ring into the groove in the No. 1 Bearing Support.

    5. Lubricate (02-190) sealing rings 2 off with CoMat 10-077 APPROVED ENGINE OILS. Install them on the oil feed tube in the No. 1 Bearing Support Assembly.

    6. Use a hot air gun and increase the temperature of the mounting flange of the Fan Frame Assembly to 212 deg F (100 deg C) maximum.

    7. Install the three aligning pins (part of IAE 1J12507 Guide pin 1 off) into three of the 42 threaded holes in the mounting flange. The three aligning pins must be installed at approximately 120 degrees apart from each other.

      8. Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly.

      1. CAUTION

        THE OIL FEED TUBE AND HOLE C IN THE SUB OIL DISTRIBUTOR MUST BE ALIGNED. INCORRECT ALIGNMENT CAN CAUSE A DETERIORATION OF THE OIL AND OIL FILTER CLOGGING.

        Lift and move the No. 1 Bearing Support Assembly adjacent to the mounting flange.

      2. Align the 42 boltholes in the No. 1 Bearing Support rear flange with the three aligning pins and the 39 threaded holes in the mounting flange.

      3. Make sure that the oil feed tube of the No. 1 Bearing Support Assembly and the hole C in the sub oil distributor on the fan frame are aligned.

      4. Lower the No. 1 Bearing Support Assembly on to the Fan Frame Assembly.

      5. Make sure that the oil feed tube is installed in hole C.

    9. Remove the three aligning pins from the threaded holes in the mounting flange.

    10. Attach the No. 1 Bearing Support Assembly with the 18 bolts (02-187) the 24 bolts (02-182) and the 42 washers (02-181). Torque the 42 bolts to 180 lbfin to 220 lbfin (20.00 Nm to 25.00 Nm).

      NOTE

      You must identify the bolt (02-187) and the bolt (02-182) by their length. The bolt (02-187) is longer than the bolt (02-182).

    6. SUBTASK 72-32-00-430-105 Turn the Fan Frame Assembly to the Horizontal

    1. Refer to Figure.

    2. Release the lock pin from the hole in the handle and the hole in Support C of the turnover stand.

    3. Turn the handle to set the Fan Frame Assembly horizontal.

    4. Reinstall the lock pin into position to lock the handle.

      NOTE

      Make sure that the hole in the Support C and one of the eight holes in the handle are aligned. If necessary, turn the handle to align the two holes.

    7. SUBTASK 72-32-00-430-106 Do an Air Flow Check for the Oil Feed Tubes of the Front Bearing Compartment

    1. Refer to Figure and Figure.

      NOTE

      The air flow check is done to find if the following conditions are satisfied:
      The restrictor is correctly installed.
      The tubes and sealing rings of the No. 3 Bearing Damper oil feed line are correctly installed.
      There is no blockage in the oil feed lines of the front Bearing Compartment.

    2. Install the IAE 1J12450 Adapter 1 off on to the oil feed adapter in the No. 4 Strut with the three bolts (part of the adapter). Tighten the bolts Figure.

    3. Connect the quick connective coupling of the IAE 6F10029 Air flow test cart 1 off to a shop air supply connection.

    4. Connect the quick connective coupling of the pneumatic cart to the adapter on the No. 4 Strut.

    5. Operate the air flow test stand and set the air pressure at the gage port to 10 psig (69.0 kPa).

      NOTE

      Refer to the manufacture's manual for the operation of the test stand.

    6. Read the air flow indication on the test stand gage. Reject the module if the air flow indication is more than 44 PPH (19.95 kg per hour) or less than 30 PPH (13.61 kg per hour).

    7. Stop the operation of the pneumatic cart.

    8. Disconnect the coupling of the pneumatic cart from the shop air supply.

    9. Disconnect the coupling of the pneumatic cart from the adapter.

      10. Replace the adapter with the IAE 1J12205 Oil tube cover 1 off, Figure.

      1. Remove the three bolts which attach the adapter to the oil feed adapter and remove the adapter.

      2. Install the oil tube cover to the oil feed adapter and attach with the three bolts (part of the oil tube cover). Tighten the bolts.

    8. Figure: Locations for the Fits and Clearances

    Locations for the Fits and Clearances

    Figure: Install the Lock Pin into Position to Lock the Handle of the Turnover Stand

    Install the Lock Pin into Position to Lock the Handle of the Turnover Stand

    Figure: Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Figure: Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Sheet 2

    Legend
    Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Sheet 2

    Close

    Figure: Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Sheet 3

    Legend
    Install the No. 1 Bearing Support Assembly to the Fan Frame Assembly

    Sheet 3

    Close

    Figure: Do an Airflow Check for the Oil Feed Tubes of the Front Bearing Compartment

    Do an Airflow Check for the Oil Feed Tubes of the Front Bearing Compartment

    Figure: Install the Oil Tube Cover on to the Oil Feed Adapter

    Install the Oil Tube Cover on to the Oil Feed Adapter

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Updated procedure, fits and clearances tables to standard format. (Editorial)

Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 1J12205
Tool Name:IAE 1J12205 Oil tube cover
Manufacturer Code:0AM53
Tool Number:IAE 1J12450
Tool Name:IAE 1J12450 Adapter
Manufacturer Code:0AM53
Tool Number:IAE 1J12507
Tool Name:IAE 1J12507 Guide pin
Manufacturer Code:0AM53
Tool Number:IAE 6F10029
Tool Name:IAE 6F10029 Air flow test cart