TASK 72-32-19-300-005 Hydraulic Seal - Repair Damage On The Front And Rear Flange Face By Chromium Plate, Repair-005 (VRS1232)

DMC:V2500-A0-72-32-1903-01A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-19-300-005 Hydraulic Seal - Repair Damage On The Front And Rear Flange Face By Chromium Plate, Repair-005 (VRS1232)

Effectivity

FIG/ITEM

PART NO.

01-140

5A0693

Material of component

PART IDENT

SYMBOL

MATERIAL

Hydraulic ring

Non-corrosion resistant steel

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chromium plate equipmentLOCALChromium plate equipment
Grinding machineLOCALGrinding machine
Magnetic particle inspection equipmentLOCALMagnetic particle inspection equipment
Vernier caliperLOCALVernier caliper
Depth gage micrometerLOCALDepth gage micrometer
OvenLOCALOven
Vibrating marking pencilLOCALVibrating marking pencil
Dial set indicatorLOCALDial set indicator
IAE 3J12845 Plate hanger0AM53IAE 3J128451
IAE 3J12846 Grinding fixture0AM53IAE 3J128461
IAE 3J12847 Grinding fixture0AM53IAE 3J128471

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-19-320-051 Machine the Damaged Front Flange Face

      CAUTION

      DO NOT REMOVE MORE MATERIAL THAN IS NECESSARY.

    1. Refer to Figure.

      2. Install the fixture into the grinding machine for machining front flange face.

      3. Locally manufactured tool and another machining facility can be used instead of IAE 3J12847 Grinding fixture and grinding machine if all the requirements in Figure are satisfied after the machining.

      3. Install the hydraulic ring on to the fixture and set to turn correctly.

      4. Machine the front flange face to remove all damage.

      1. Machine only the minimum quantity of material to remove damage.

      2. Use Depth gage micrometer and vernier caliper.

    5. Remove the hydraulic ring from the fixture.

    6. Remove the fixture from the grinding machine.

    2. SUBTASK 72-32-19-320-060 Machine the Damaged Rear Flange Face

      CAUTION

      DO NOT REMOVE MORE MATERIAL THAN IS NECESSARY.

    1. Refer to Figure.

      2. Install the fixture into the grinding machine for machining rear flange face.

      3. Locally manufactured tool and another machining facility can be used instead of IAE 3J12846 Grinding fixture and grinding machine if all the requirements in Figure are satisfied after the machining.

      3. Install the hydraulic ring on to the fixture and set to turn correctly.

      4. Machine the rear flange face to remove all damage.

      1. Machine only the minimum quantity of material to remove damage.

    5. Remove the hydraulic ring from the fixture.

    6. Remove the fixture from the grinding machine.

    3. SUBTASK 72-32-19-370-051 Heat Treat the Hydraulic Ring

      1. Heat treat the part for one hour at a temperature of 374 to 410 deg F (190 to 210 deg C).

      1. Use an Oven.

    4. SUBTASK 72-32-19-240-054 Examine the Machined Flange Face of the Hydraulic Ring for Cracks

      1. Magnetic particle examine the machined area.

      1. Refer to TASK 72-32-19-200-003 (INSPECTION/CHECK-003, CONFIG-001).

      2. No cracks permitted.

    5. SUBTASK 72-32-19-220-071 Examine the Hydraulic Ring

    1. Refer to Figure and Figure.

    2. Measure the dimension of front and rear flange face.

    6. SUBTASK 72-32-19-330-051 Chromium Plate the Hydraulic Ring, Front Flange Face

    1. Refer to Figure, Figure and Figure.

      2. NOTE

        When both front and rear flange faces are machined in step 4. and step 5., application of chromium plate by step 9. and step 10. can be done at the same time.
        When both front and rear flange faces are machined in step 4. and step 5. you can apply the plating to only one side in accordance with step 9. or step 10. if you can get the dimension L2 and W2 referred to Figure and Figure with plating thickness 0.0020 to 0.0059 in. (0.05 to 0.15 mm).
        You must apply the plate to only the machined flange face in accordance with step 9. or step 10. if one flange face is machined in step 4. or step 5.

        Apply a mask to the areas where the plate is not applied.

      1. Refer to the SPM TASK 70-38-24-300-503.

      3. Install the hydraulic ring on to the fixture.

        1. Locally manufactured tool can be used instead of IAE 3J12845 Plate hanger if all the requirements in Figure are satisfied after the plating.

        2. The electrical connection for plating is located on the fixture.

      4. If the mask is not applied on the correct area, apply the mask on the correct area.

      1. Refer to the SPM TASK 70-38-24-300-503.

      5. Chromium plate the front flange face of the hydraulic ring to the dimension given in the figure.

      1. Refer to the SPM TASK 70-33-02-100-501.

      2. Electrical contact is permitted only in the area given in the figure.

      3. Use chromium plate equipment.

    6. Remove the hydraulic ring from plating hanger.

    7. Remove masking tape and compound.

    7. SUBTASK 72-32-19-330-055 Chromium Plate the Hydraulic Ring, Rear Flange Face

    1. Refer to Figure.

      NOTE

      When both front and rear flange faces are machined in step 4. and step 5., application of chromium plate by step 9. and step 10. can be done at the same time.
      When both front and rear flange faces are machined in step 4. and step 5. you can apply the plating to only one side in accordance with step 9. or step 10. if you can get the dimension L2 and W2 referred to Figure and Figure with plating thickness 0.0020 to 0.0059 in. (0.05 to 0.15 mm).
      You must apply the plate to only the machined flange face in accordance with step 9. or step 10. if one flange face is machined in step 4. or step 5.

      2. Apply a mask to the areas where the plate is not applied for rear flange face.

      1. Refer to the SPM TASK 70-38-24-380-501.

      3. Install the hydraulic ring on to the fixture.

      1. Use IAE 3J12845 Plate hanger 1 off. Locally manufactured tool can be used instead of IAE 3J12845 Plate hanger if all the requirements in Figure are satisfied after the plating.

      4. If the mask is not applied on the correct area, apply the mask on the correct area.

      1. Refer to the SPM TASK 70-38-24-380-501.

      5. Chromium plate the rear flange face of the hydraulic ring to the minimum dimension given in the figure.

      1. Refer to the SPM TASK 70-38-24-380-501.

      2. Electrical contact is permitted only in the figure.

      3. Use chromium plate equipment.

    6. Remove the hydraulic ring from plating hanger.

    7. Remove the masking tape and compound.

    8. SUBTASK 72-32-19-370-052 Heat Treat the Hydraulic Ring

      1. Heat treat the part for 3 hours at a temperature of 374 to 410 deg F (190 to 210 deg C).

      1. Use an oven.

    9. SUBTASK 72-32-19-320-052 Machine the Hydraulic Ring, Front Flange Face after Plating

      CAUTION

      BE CAREFUL TO MACHINE THE FRONT FLANGE FACE, SO AS TO SATISFY DIMENSION L2 IN Figure AND COATING THICKNESS 0.0020 TO 0.0059 IN. (0.05 TO 0.15 MM).

    1. Refer to Figure.

      2. Install the fixture into grinding machine for machining front flange face.

      2. Use grinding machine.

      3. Locally manufactured tool and another machining facility can be used instead of IAE 3J12847 Grinding fixture and grinding machine if all the requirements in Figure are satisfied after the machining.

      3. Install the hydraulic ring on to the fixture and set to turn correctly.

      1. Use a dial set indicator.

      4. Machine the front flange face to the dimensions given in the figure.

      1. Use depth gage micrometer and vernier caliper.

      2. Thickness of chromium plate on front flange face must be 0.0020 to 0.0059 in. (0.05 to 0.15 mm) after machining.

    5. Remove the hydraulic ring from the fixture.

    6. Remove the fixture from grinding machine.

    10. SUBTASK 72-32-19-320-061 Machine the Hydraulic Ring, Rear Flange Face after Plating

      CAUTION

      BE CAREFUL TO MACHINE THE REAR FLANGE FACE, SO AS TO SATISFY DIMENSION W2 IN FIG. 906 AND COATING THICKNESS 0.0020 TO 0.0059 IN. (0.05 TO 0.15 MM).

    1. Refer to Figure.

      2. Install the fixture into grinding machine for machining rear flange face.

      2. Use grinding machine.

      3. Locally manufactured tool and another machining facility can be used instead of IAE 3J12846 Grinding fixture and grinding machine if all the requirements in Figure are satisfied after the machining.

      3. Install hydraulic ring on to the fixture and set to turn correctly.

      1. Use a dial set indicator.

      4. Machine the rear flange face to the dimensions given in the figure.

      1. Use depth gage micrometer and vernier caliper.

      2. Thickness of chromium plate on rear flange face must be 0.0020 to 0.0059 in. (0.05 to 0.15 mm) after machining.

    5. Remove the hydraulic ring from the fixture.

    6. Remove the fixture from grinding machine.

    11. SUBTASK 72-32-19-220-072 Examine the Hydraulic Ring

    1. Refer to Figure and Figure.

      2. Visually examine and measure the dimensions of the flange face.

      1. Refer to TASK 72-32-19-200-000 (INSPECTION-000, CONFIG-001).

    12. SUBTASK 72-32-19-350-051 Identify the Repair

      1. Mark VRS1232 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501.

      2. Use vibro-engraving equipment.

    13. Figure: Repair Details and Dimensions (Before Plating - Front Flange Face)

    Repair Details and Dimensions (Before Plating - Front Flange Face)

    Figure: Repair Details and Dimensions (Before Plating - Rear Flange Face)

    Repair Details and Dimensions (Before Plating - Rear Flange Face)

    Figure: Repair Details and Dimensions (Chromium Plate - Front Flange Face)

    Repair Details and Dimensions (Chromium Plate - Front Flange Face)

    Figure: Repair Details and Dimensions (Chromium Plate - Rear Flange Face)

    Repair Details and Dimensions (Chromium Plate - Rear Flange Face)

    Figure: Repair Details and Dimensions (After Plating - Front Flange Face)

    Repair Details and Dimensions (After Plating - Front Flange Face)

    Figure: Repair Details and Dimensions (After Plating - Rear Flange Face)

    Repair Details and Dimensions (After Plating - Rear Flange Face)

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Tool Number:Depth gage micrometer
Tool Name:Depth gage micrometer
Manufacturer Code:LOCAL
Tool Number:Dial set indicator
Tool Name:Dial set indicator
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3J12845
Tool Name:IAE 3J12845 Plate hanger
Manufacturer Code:0AM53
Tool Number:IAE 3J12846
Tool Name:IAE 3J12846 Grinding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12847
Tool Name:IAE 3J12847 Grinding fixture
Manufacturer Code:LOCAL
Tool Number:Magnetic particle inspection equipment
Tool Name:Magnetic particle inspection equipment
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Vernier caliper
Tool Name:Vernier caliper
Link not Found