TASK 72-32-36-300-009 No. 2 and 3 Bearing Oil Distributor And Tubes - Related Parts - Replace The Insert And Lock Rings Of Main Oil Distributor Assembly, Repair-009 (VRS1932)

DMC:V2500-A0-72-32-3600-00A-920A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-36-300-009 No. 2 and 3 Bearing Oil Distributor And Tubes - Related Parts - Replace The Insert And Lock Rings Of Main Oil Distributor Assembly, Repair-009 (VRS1932)

Effectivity

FIG./ITEM

PART NO.

01-550

5A1254

Price and availability

Refer to IAE for any of these items.

Tools

Repair parts

Repair of spares

Material of component

DESCRIPTION

RR SYMBOL

SYMBOL MATERIAL

Main oil distributor

-

Aluminum alloy (AMS4215)

General

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

The wrench and pusher above can be got from:
Rosan Inc
2901W. Coast Highway
Newport Beach
CA92663
USA

Related repairs

Main oil distributor assembly - Replace the locating pin.

Refer to VRS1933 (Repair-010) TASK 72-32-36-300-010.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Drill MachineLOCALDrill Machine
Wrench (R1106-W)LOCALWrench (R1106-W)
Pusher (R106-D)LOCALPusher (R106-D)
IAE 3J12714 Special extractor - ring locked insert0AM53IAE 3J127141

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
INSERT - LOCKED, RING96906MS51991-206L2

FIG/ITEM 01-565

RING - LOCKING96906MS51990-106P2

FIG/ITEM 01-570

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-36-350-056 Remove the Damage Insert and Lock Ring

      1. Remove the damaged insert and lockring.

        1. Machine the hole in the insert.

        2. Use 0.3125 in. (7.9 mm) diameter Drill Machine.

        3. Drill thru lockring and neck of insert to destroy serration interlock.

        4. Do not drill beyond the depth of the counter-bore in the parent material.

        1. Remove the damaged insert and lockring.

        2. Drive square screw extractor into insert and apply removal torque.

        3. When insert thread flanks bear against lower surface of lockring.

        4. Continued removal torque will cause the lockring to be jacked out.

        5. Insert removal may thus be completed.

    1. SUBTASK 72-32-36-220-110 Examine the Hole after Insert Removal

      1. Visually examine the hole after insert removal for cracks.

      2. Use 10X magnifying glass.

    1. SUBTASK 72-32-36-350-057 Install the New Insert and Lockring

    2. Refer to Figure.

      NOTE

      Depth of insert is important so that the lockring drive tool will not make contact with Surface A. Any impact or pressure on this surface may cause damage to threads in parent material, resulting in a loose fit.
      1. Insert the the new insert to specified depth.

      2. With applicable Wrench (R1106-W), install new insert to specified depth.

      1. Drive the new lockring to specified depth.

      2. Refer to Figure.

        NOTE

        Replacement of insert and lockring is made with the same size parts as those removed. Before driving new lockring, rotate the lockring external serrations to a position aligned with those in parent material. If parent material is damaged, use oversize inserts and oversize lockring.
      3. With applicable Pusher (R106-D), install new lockring to specified depth.

    1. SUBTASK 72-32-36-220-111 Examine the Installed Insert and Lockring

    2. Refer to Figure.

      1. Visually examine and dimensional check the installed insert and lockring.

      2. Use 10X. magnifying glass.

      3. Refer to TASK 72-32-36-200-408**.

  1. Figure: Main Oil Distributor Assembly - Repair Limit

    Main Oil Distributor Assembly - Repair Limit

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:96906
Enterprise Name:MILITARY STANDARDS MANUAL 4120 3-M
BU Name:MILITARY STANDARDS MANUAL 4120 3-M
Street:NONE
City:NONE
Country:USA
Phone Number:NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Part Number:MS51990-106P
Part Name:RING - LOCKING
Manufacturer Code:96906
Part Number:MS51991-206L
Part Name:INSERT - LOCKED, RING
Manufacturer Code:96906
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3J12714
Tool Name:IAE 3J12714 Special extractor - ring locked insert
Manufacturer Code:LOCAL
Tool Number:Pusher (R106-D)
Tool Name:Pusher (R106-D)
Manufacturer Code:LOCAL
Tool Number:Wrench (R1106-W)
Tool Name:Wrench (R1106-W)