TASK 72-32-76-300-003 LPC Stage 2.5 Stator - Replace The Vane, Repair-003 (VRS1350)

DMC:V2500-A0-72-32-7600-02A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-76-300-003 LPC Stage 2.5 Stator - Replace The Vane, Repair-003 (VRS1350)

Effectivity

FIG/ITEM

PART NO.

01-400

5R6088

General

This Repair TASK gives the procedure for replacing the vane assemblies.

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 2.5 LPC vane (O/C)

Aluminum alloy

Stage 2.5 LPC vane (Nom)

Aluminum alloy

Stage 2.5 LPC vane (U/C)

Aluminum alloy

Price and availability - Refer to IAE

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3J13156 Locating holder0AM53IAE 3J131561
IAE 3J13171 Stand, working0AM53IAE 3J13171
IAE 3J13174 Locating holder0AM53IAE 3J13174

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-076 METHYL ETHYL KETONELOCALCoMat 01-076
CoMat 07-070 ZINC CHROMATE PRIMERIAE59CoMat 07-070
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Stage 2.5 vane assembly5R012230

(0/C)

Stage 2.5 vane assembly5R012340

(Nom)

Stage 2.5 vane assembly5R012440

(U/C)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-76-350-054 Remove Defective Vane

      1. Remove rubber of defective vane.

        1. Use hand tools.

        1. Care must be taken not to damage the parent material.

      2. Remove defective vane.

      1. Disconnect the bolt that attaches the vane to the inner ring.

    2. SUBTASK 72-32-76-110-053 Clean the Repair Area

    3. SUBTASK 72-32-76-360-054 Attach the New Vane in Position

    1. Refer to Figure, Figure, Figure and Figure.

      2. Apply primer to bond surfaces.

      1. Refer to VRS1355, TASK 72-32-76-300-002 (REPAIR-002).

      3. Install the new vane in position.

      1. Use IAE 3J13156 Locating holder 1 off or IAE 3J13171 Stand, working 1 off and IAE 3J13174 Locating holder 1 off to obtain the correct vanes position.

      2. Apply CoMat 07-070 ZINC CHROMATE PRIMER to the surface of washers, where contact with the inner ring.

      3. Apply CoMat 10-077 APPROVED ENGINE OILS to the bolts and torque the bolts to between 32 and 36 lbfin (0.407 and 0.361 mdaN).

      4. Fill the silicone rubber compound and cure.

      1. Refer to VRS1355, TASK 72-32-76-300-002 (REPAIR-002).

    4. SUBTASK 72-32-76-220-053 Examine the Repaired Area

      1. Examine the repaired area.

      1. Refer to TASK 72-32-76-200-000 (INSPECTION-000).

      2. CAUTION

        IF VANES ARE INCORRECTLY ASSEMBLED, BLADES SUFFER EXCESSIVE STRESS WHICH MAY LEAD TO A BREAKDOWN OF THE BLADES.

        Examine the vane location.

      1. Refer to Figure.

    5. Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

    Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

    Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

    Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE59
Enterprise Name:NIHON TOKUSHU TORYO LTD
BU Name:NIHON TOKUSHU TORYO LTD
Street:5-16-7 OUJI, KITA-KY
City:TOKYO 114
Country:JAPAN
Phone Number:81-3-3913-6131
Fax Number:81-3-3914-1082
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-076
Type:sp01
Supply Short Name:CoMat 01-076 METHYL ETHYL KETONE
Supply Name:CoMat 01-076 METHYL ETHYL KETONE
Specification Groups:
Doc NumberType
METHYL ETHYL KETONE, TECHNICAL GRADE, CERTIFIED TO BSI BS 1940 OR ASTM D740, OR TT-M-261
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X111X
Supply Number:CoMat 07-070
Type:sp01
Supply Short Name:CoMat 07-070 ZINC CHROMATE PRIMER
Supply Name:CoMat 07-070 ZINC CHROMATE PRIMER
Specification Groups:
Doc NumberType
DELETED. USE COMAT 07-179.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 3J13156
Tool Name:IAE 3J13156 Locating holder
Manufacturer Code:0AM53
Tool Number:IAE 3J13171
Tool Name:IAE 3J13171 Stand, working
Manufacturer Code:0AM53
Tool Number:IAE 3J13174
Tool Name:IAE 3J13174 Locating holder