TASK 72-32-76-300-011 LPC Stage 2.5 Stator - Replace The Vane, Repair-011 (VRS1345)

DMC:V2500-A0-72-32-7600-08A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-76-300-011 LPC Stage 2.5 Stator - Replace The Vane, Repair-011 (VRS1345)

Effectivity

FIG/ITEM

PART NO.

01-400

5R0029

General

This Repair scheme gives the procedure for replacing the vane assemblies.

Material of components

PART IDENT

SYMBOL

MATERIAL

Stage 2.5 LPC vane (O/C)

Aluminum alloy

Stage 2.5 LPC vane (Nom)

Aluminum alloy

Stage 2.5 LPC vane (U/C)

Aluminum alloy

Price and availability - IAE

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

Equivalent materials or equipment can be used.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are indentied in the procedure by the tool primary number

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3J13156 Locating holder0AM53IAE 3J131561
IAE 3J13171 Stand, working0AM53IAE 3J131711
IAE 3J13174 Locating holder0AM53IAE 3J131741

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-076 METHYL ETHYL KETONELOCALCoMat 01-076
CoMat 07-070 ZINC CHROMATE PRIMERIAE59CoMat 07-070
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Vane assy of, Stage 2.55R003230

(O/C)

Vane assy of, Stage 2.55R003440

(Nom)

Vane assy of, Stage 2.55R003640

(U/C)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-76-350-060 Remove Defective Vane

      1. Remove the rubber from the defective vane.

        1. Use hand tools.

        1. Care must be taken not to damage the parent material.

      2. Remove the defective vane.

      1. Disconnect the bolt that attaches the vane to the inner ring.

    2. SUBTASK 72-32-76-110-057 Clean the Repair Area

      1. WARNING

        ALWAYS MAKE SURE THAT THERE IS SUFFICIENT VENTILATION IN THE WORK AREA.

        WARNING

        PROTECTIVE CLOTHING, FACE MASKS AND EYE PROTECTION MUST ALWAYS BE USED.

        WARNING

        DO NOT LET THE SOLVENT CLEANER OR ITS VAPOR TOUCH THE EYES OR SKIN.

        WARNING

        ALWAYS KEEP OPEN FLAMES AWAY FROM THE WORK AREA.

        WARNING

        IT IS THE RESPONSILIBILTY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURERS MATERIAL SAFETY SHEETS FROM THE CONSUMABLE MATERIALS INFORMATION SUCH AS HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

        Clean the repair area.

    3. SUBTASK 72-32-76-360-058 Attach the New Vane in Position

    1. Refer to Figure, Figure, Figure and Figure.

      2. Apply primer to bond surfaces.

      1. Refer to Repair, VRS1355, TASK 72-32-76-300-002 (REPAIR-002).

      3. Install the new vane in position.

      1. Use IAE 3J13156 Locating holder 1 off or IAE 3J13171 Stand, working 1 off and IAE 3J13174 Locating holder 1 off to obtain the correct vane position.

      2. Apply CoMat 07-070 ZINC CHROMATE PRIMER to the surface of washers, where they contact with the inner ring.

      3. Apply CoMat 10-077 APPROVED ENGINE OILS to the bolts and torque the bolts to between 32 to 36 lbfin (0.361 to 0.407 mdaN).

      4. Apply the silicone rubber compound and cure.

      1. Refer to Repair, VRS1355, TASK 72-32-76-300-002 (REPAIR-002).

    4. SUBTASK 72-32-76-220-073 Examine the Repaired Area

      CAUTION

      IF THE VANES ARE INCORRECTLY ASSEMBLED, BLADES SUFFER EXCESSIVE STRESS WHICH MAY LEAD TO A BREAKDOWN OF THE BLADES.

      1. Examine the repaired area.

      1. Refer to TASK 72-32-76-200-000 (INSPECTION/CHECK-000).

      2. Examine the vane location.

      1. Refer to Figure.

    5. Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

    Figure: Stage 2.5 vane assembly

    Stage 2.5 vane assembly

    Figure: LP compressor stage 2.5 stator assembly

    LP compressor stage 2.5 stator assembly

    Figure: LP compressor stage 2.5 stator assembly

    LP compressor stage 2.5 stator assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE59
Enterprise Name:NIHON TOKUSHU TORYO LTD
BU Name:NIHON TOKUSHU TORYO LTD
Street:5-16-7 OUJI, KITA-KY
City:TOKYO 114
Country:JAPAN
Phone Number:81-3-3913-6131
Fax Number:81-3-3914-1082
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-076
Type:sp01
Supply Short Name:CoMat 01-076 METHYL ETHYL KETONE
Supply Name:CoMat 01-076 METHYL ETHYL KETONE
Specification Groups:
Doc NumberType
METHYL ETHYL KETONE, TECHNICAL GRADE, CERTIFIED TO BSI BS 1940 OR ASTM D740, OR TT-M-261
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X111X
Supply Number:CoMat 07-070
Type:sp01
Supply Short Name:CoMat 07-070 ZINC CHROMATE PRIMER
Supply Name:CoMat 07-070 ZINC CHROMATE PRIMER
Specification Groups:
Doc NumberType
DELETED. USE COMAT 07-179.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X
Manufacturer Code:0AM53
Tool Number:IAE 3J13156
Tool Name:IAE 3J13156 Locating holder
Manufacturer Code:0AM53
Tool Number:IAE 3J13171
Tool Name:IAE 3J13171 Stand, working
Manufacturer Code:0AM53
Tool Number:IAE 3J13174
Tool Name:IAE 3J13174 Locating holder