TASK 72-32-83-300-012 LPC Stage 1.5 Stator - Replace The Abradable Seal, Repair-012 (VRS1395)

DMC:V2500-A0-72-32-8315-01A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-83-300-012 LPC Stage 1.5 Stator - Replace The Abradable Seal, Repair-012 (VRS1395)

Effectivity

FIG/ITEM

PART NO.

01-500

5A0069

01-500

5A1417

01-500

5A7376

Material of component

PART IDENT

SYMBOL

MATERIAL

LPC stage 1.5 vane assembly

Vane: Titanium alloy

Inner ring: Aluminum alloy

General

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Dry blast cabinetLOCALDry blast cabinet
Hardness tester (durometer)LOCALHardness tester (durometer)
InjectorLOCALInjector

(air pressure type)

IAE 3J12135 Molding fixture0AM53IAE 3J121351
IAE 3J12720 Molding fixture0AM53IAE 3J127201
IAE 3J12775 Bond test fixture0AM53IAE 3J127751
IAE 3J12785 Inspection stand0AM53IAE 3J127851

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 05-050 SILICON CARBIDE GRIT1E1X8CoMat 05-050
CoMat 08-032 PRIMERLOCALCoMat 08-032
CoMat 08-037 DELETEDLOCALCoMat 08-037
CoMat 08-038 SILICONE RUBBER COMPOUND64101CoMat 08-038

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-83-360-067 Remove the Damaged Abradable Seal

    1. Refer to Figure.

    2. Remove the damaged abradable seal by scraper with care to part.

    2. SUBTASK 72-32-83-120-054 Clean the Surfaces which are to be Applied the Silicone Rubber Compound

    1. Refer to Figure.

      2. Apply masking tape to the areas where silicone rubber compound is not required.

      3. Apply dry abrasive blast to mold area by silicon carbide grit, air pressure 70 psig (483 kPa) at a distance of 6in. (152 mm) minimum from air nozzle to part.

      2. Use dry blast system cabinet.

    4. Remove residual abrasive by vacuuming.

      5. Wipe blasted surface.

      2. Refer to the SPM TASK 70-36-06-360-501.

    6. NOTE

      After cleaning the component must not be touched by hand and must be covered by craft paper, to prevent contamination.

      Air dry for 10 minutes minimum.

    3. SUBTASK 72-32-83-360-068 Apply Primer to the Surface after Cleaning

      1. NOTE

        The primed surface must have a faintly visible pink coloration. If there is no visible coloration, the primer film may not be continuous. If the color is quite bright, streaky bright or chalky, the primer is too thick.

        NOTE

        Keep the primer in small container for single usage only. The remaining primer must not be used.

        Immediately after air dry, apply a very thin coat (thickness 0.0001 in. (0.003 mm)) of primer to mold surface using unsized cheese cloth.

      2. Refer to the SPM TASK 70-36-06-360-501.

      2. Cure the primed surface.

      1. Refer to the SPM TASK 70-36-06-360-501.

    4. SUBTASK 72-32-83-360-069 Mix the Silicone Rubber Compound

      1. NOTE

        Silicone rubber compound has a shelf life of six months from date of shipment.

        NOTE

        Compound as received has been kept at temperature not higher than 90 deg F (32 deg C).

        NOTE

        Shelf life extension is based on both viscosity and storage temperature.

        Mix silicone rubber compound using the mixer with a drill press between 70 and 80 deg F (21 and 27 deg C) for 20 to 30 minutes.

      1. NOTE

        Resin and catalyst in each kit are chemically matched. Do not mix with components from other kits.

      2. Refer to the SPM TASK 70-36-06-360-501.

    2. Degas from mixture with a vacuum of 25 to 50 mm Hg for 30 minutes minimum.

    5. SUBTASK 72-32-83-360-070 Mold the Silicone Rubber Compound

      1. Clean the molding fixture.

    2. Attach the component to molding fixture.

    3. Put the degased silicone rubber compound into the air press type injector.

      4. Pour silicone rubber compound to the component with fixture using the air press type injector.

      1. Injection pressure:

      2. After silicone rubber coming out from the vent port 35 psig (241.5 kPa).

    6. SUBTASK 72-32-83-360-071 Cure the Silicone Rubber Compound

      1. Cure the compound.

      1. Refer to the SPM TASK 70-36-06-360-501.

    2. Remove the component from molding fixture.

      3. Cure the component.

      1. Refer to the SPM TASK 70-36-06-360-501.

    7. SUBTASK 72-32-83-220-099 Examine the Repaired Area

    1. Refer to Figure and Figure.

      2. Visually examine the repaired area.

      1. Refer to TASK 72-32-83-200-000 (INSPECTION-000).

    3. Dimensional check the diameter of repaired area. If necessary, grind the diameter of repaired area.

      4. Hardness check the repaired area at four positions equally spaced on circumference.

      1. Use hardness tester (durometer).

      2. Hardness: ASTM D2240 (durometer 'A') 52 - 65.

    8. SUBTASK 72-32-83-220-101 Do a Bond Test the Repaired Area

    1. Refer to Figure.

      2. NOTE

        Bond treat must be done after curing (bake) of rubber on the following conditions:
        Inspection gas: Air or nitrogen gas.
        Gas pressure: 200 psig (1380 kPa).
        Inspection position: Vary the pattern as necessary to examine partial repaired area.
        Probe angle: Approximately 45 degrees.

        Do a bond test to the repaired area.

      2. No signs of bulging or air leakage are permitted.

    9. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:1E1X8
Enterprise Name:SAINT-GOBAIN CERAMICS AND PLASTICS, INC
BU Name:SAINT-GOBAIN CERAMICS AND PLASTICS, INC
Street:1 NEW BOND ST
City:WORCESTER
State:MA
Zip Code:01606
Country:UNITED STATES OF AMERICA
Phone Number:1-508-795-5000, 1-800-243-0028
Fax Number:1-508-795-2380
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:64101
Enterprise Name:DELETED, SEE CAGE CODE 05972
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:1E1X8
Supply Number:CoMat 05-050
Type:sp01
Supply Short Name:CoMat 05-050 SILICON CARBIDE GRIT
Supply Name:CoMat 05-050 SILICON CARBIDE GRIT
Specification Groups:
Doc NumberType
PMC 3053-31SILICON CARBIDE 5348 COATING No. 60 GRIT
Suppliers:
ManufacturerRemarks
1E1X8
Manufacturer Code:X222X
Supply Number:CoMat 08-032
Type:sp01
Supply Short Name:CoMat 08-032 PRIMER
Supply Name:CoMat 08-032 PRIMER
Specification Groups:
Doc NumberType
DELETED. USE ONE OF THE COMAT 08-032 LETTER SUFFIX ALTERNATIVE MATERIALS.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X111X
Supply Number:CoMat 08-037
Type:sp01
Supply Short Name:CoMat 08-037 DELETED
Supply Name:CoMat 08-037 DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:FAK74
Supply Number:CoMat 08-038
Type:sp01
Supply Short Name:CoMat 08-038 SILICONE RUBBER COMPOUND
Supply Name:CoMat 08-038 SILICONE RUBBER COMPOUND
Specification Groups:
Doc NumberType
JCR-106 (JAEC REF)BLUESIL V-622
JS-3024 (JAEC REF)
Suppliers:
ManufacturerRemarks
FAK74
Manufacturer Code:LOCAL
Tool Number:Dry blast cabinet
Tool Name:Dry blast cabinet
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3J12135
Tool Name:IAE 3J12135 Molding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12720
Tool Name:IAE 3J12720 Molding fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12775
Tool Name:IAE 3J12775 Bond test fixture
Manufacturer Code:0AM53
Tool Number:IAE 3J12785
Tool Name:IAE 3J12785 Inspection stand
Manufacturer Code:LOCAL
Tool Number:Injector
Tool Name:Injector