TASK 72-32-88-300-001 Fan Exit Guide Vane - Repair The Surface Damage, Repair-001 (VRS1422)

DMC:V2500-A0-72-32-8800-00A-649A-C|Issue No:002.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-88-300-001 Fan Exit Guide Vane - Repair The Surface Damage, Repair-001 (VRS1422)

Effectivity

FIG/ITEM

PART NO.

06-100

5A0037

06-100

5A0041

06-100

5A0283

06-100

5A1363

06-300

5A0037

06-300

5A0041

06-300

5A0283

06-300

5A0319

06-300

5A0321

06-300

5A1363

06-500

5A0037

06-500

5A0041

06-500

5A0283

06-500

5A0319

06-500

5A0321

06-500

5A1363

06-700

5A0037

06-700

5A0041

06-700

5A0283

06-700

5A0319

06-700

5A0321

06-700

5A1363

07-100

5A0037

07-100

5A0041

07-100

5A0283

07-100

5A1363

07-300

5A0037

07-300

5A0041

07-300

5A0283

07-300

5A1363

07-500

5A0037

07-500

5A0041

07-500

5A0283

07-500

5A1363

07-700

5A0037

07-700

5A0041

07-700

5A0283

07-700

5A1363

08-100

5A0037

08-100

5A0041

08-100

5A0283

08-100

5A1363

08-300

5A0037

08-300

5A0041

08-300

5A0283

08-300

5A1363

08-500

5A0037

08-500

5A0041

08-500

5A0283

08-500

5A1363

08-700

5A0037

08-700

5A0041

08-700

5A0283

08-700

5A1363

09-100

5A0037

09-100

5A0041

09-100

5A0283

09-100

5A1363

09-300

5A0037

09-300

5A0041

09-300

5A0283

09-300

5A1363

09-500

5A0037

09-500

5A0041

09-500

5A0283

09-500

5A1363

09-700

5A0037

09-700

5A0041

09-700

5A0283

09-700

5A1363

10-100

5A0037

10-100

5A0041

10-100

5A0283

10-100

5A1363

10-300

5A0037

10-300

5A0041

10-300

5A0283

10-300

5A0320

10-300

5A0322

10-300

5A1363

10-500

5A0037

10-500

5A0041

10-500

5A0283

10-500

5A0320

10-500

5A0322

10-500

5A1363

10-700

5A0037

10-700

5A0041

10-700

5A0283

10-700

5A0320

10-700

5A0322

10-700

5A1363

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Outlet guide vane

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Cleaning equipmentLOCALCleaning equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUMLOCALCoMat 01-275

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-88-350-051 Remove the Damage from the Outlet Guide Vane

    2. Refer to Figure, Figure, Figure and Figure.

      1. Scallop, make smooth and/or hand polish to remove nicks, scratches and/or damage.

        1. Use abrasive stones or papers and/or fine files.

        2. Any polish marks must be in radial direction from the vane ID to OD.

        3. The surface finish of the repair area must be the same as the adjacent area.

        4. Refer to the SPM TASK 70-35-03-300-501.

      1. Hand polish the vane leading and/or trailing edge radius and the vane profile to make a smooth shape.

        1. Remove the minimum amount of material necessary to give correct radius.

        2. Refer to the SPM TASK 70-35-03-300-501.

    1. SUBTASK 72-32-88-220-051 Examine the Outlet Guide Vane

    2. Refer to Figure and Figure.

      1. Visually examine the repaired area.

        1. Visually examine the repaired area for nicks, scratches and/or damage, using 10X magnifying glass.

        2. Follow inspection procedure as given in TASK 72-32-88-200-000 (INSPECTION-000).

    1. SUBTASK 72-32-88-230-051 Examine the Outlet Guide Vanes for Cracks

      1. Fluorescent penetrant examine the repaired area.

        1. Refer to SPM TASK 70-23-05-230-501.

        2. Make sure there are no cracks in the repaired area.

    1. SUBTASK 72-32-88-110-051 Remove the Grease from the Outlet Guide Vane

      1. Remove the grease.

        1. Refer to SPM TASK 70-11-26-300-503.

        2. Use a clean cloth which is moist with degreasing fluid and make clean the repaired area.

    1. SUBTASK 72-32-88-380-051Apply the Surface Protection to the Outlet Guide Vane

      1. Apply the chemical conversion coating with a brush to the repaired area.

    2. Wash the repaired area with cold water and dry air blast.

  1. Figure: Outlet guide vane - blend limits

    Outlet guide vane - blend limits

    Figure: Outlet guide vane - blend limit

    Outlet guide vane - blend limit

    Figure: Fan exit guide vane - blend limits

    Sheet 1

    Legend
    Fan exit guide vane - blend limits

    Sheet 1

    Close

    Figure: Fan exit guide vane - blend limits

    Sheet 2

    Legend
    Fan exit guide vane - blend limits

    Sheet 2

    Close

    Figure: Fan exit guide vane - blend limits

    Fan exit guide vane - blend limits

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected the SPM Task number

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
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