TASK 72-32-88-300-004 Fan Exit Guide Vane - Replace The Plate Nut, Repair-004 (VRS1424)

DMC:V2500-A0-72-32-8800-02A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-88-300-004 Fan Exit Guide Vane - Replace The Plate Nut, Repair-004 (VRS1424)

Effectivity

FIG/ITEM

PART NO.

06-100

5A0041

Assembly A

06-100

5A0037

5A0283

Assembly B

06-100

5A1363

Assembly C

06-300

5A0041

Assembly A

06-300

5A0037

5A0283

5A0319

5A0321

Assembly B

06-300

5A1363

Assembly C

06-500

5A0041

Assembly A

06-500

5A0037

5A0283

5A0319

5A0321

Assembly B

06-500

5A1363

Assembly C

06-700

5A0041

Assembly A

06-700

5A0037

5A0283

5A0319

5A0321

Assembly B

06-700

5A1363

Assembly C

07-100

5A0041

Assembly A

07-100

5A0037

5A0283

Assembly B

07-100

5A1363

Assembly C

07-300

5A0041

Assembly A

07-300

5A0037

5A0283

Assembly B

07-300

5A1363

Assembly C

07-500

5A0041

Assembly A

07-500

5A0037

5A0283

Assembly B

07-500

5A1363

Assembly C

07-700

5A0041

Assembly A

07-700

5A0037

5A0283

Assembly B

07-700

5A1363

Assembly C

08-100

5A0041

Assembly A

08-100

5A0037

5A0283

Assembly B

08-100

5A1363

Assembly C

08-300

5A0041

Assembly A

08-300

5A0037

5A0283

Assembly B

08-300

5A1363

Assembly C

08-500

5A0041

Assembly A

08-500

5A0037

5A0283

Assembly B

08-500

5A1363

Assembly C

08-700

5A0041

Assembly A

08-700

5A0037

5A0283

Assembly B

08-700

5A1363

Assembly C

09-100

5A0041

Assembly A

09-100

5A0037

5A0283

Assembly B

09-100

5A1363

Assembly C

09-300

5A0041

Assembly A

09-300

5A0037

5A0283

Assembly B

09-300

5A1363

Assembly C

09-500

5A0041

Assembly A

09-500

5A0037

5A0283

Assembly B

09-500

5A1363

Assembly C

09-700

5A0041

Assembly A

09-700

5A0037

5A0283

Assembly B

09-700

5A1363

Assembly C

10-100

5A0041

Assembly A

10-100

5A0037

5A0283

Assembly B

10-100

5A1363

Assembly C

10-300

5A0041

Assembly A

10-300

5A0037

5A0283

5A0320

5A0322

Assembly B

10-300

5A1363

Assembly C

10-500

5A0041

Assembly A

10-500

5A0037

5A0283

5A0320

5A0322

Assembly B

10-500

5A1363

Assembly C

10-700

5A0041

Assembly A

10-700

5A0037

5A0283

5A0320

5A0322

Assembly B

10-700

5A1363

Assembly C

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Outlet guide vane

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Hand held pneumatic grinderLOCALHand held pneumatic grinder
Rivet squeezerLOCALRivet squeezer
IAE 3J12719 Rvieting fixture0AM53IAE 3J127191

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUMLOCALCoMat 01-275
CoMat 07-070 ZINC CHROMATE PRIMERIAE59CoMat 07-070

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62
RivetMS9318-1004

(Assembly A)

RivetMS9318-1034

(Assembly B)

RivetMS9318-1014

(Assembly C)

Plate nutMS21060L62

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-88-350-052 Remove the Damaged Plate Nuts of the Fan Outlet Guide Vanes

    1. Refer to Figure.

      2. Grind off upset side of rivets.

        1. Use hand held pneumatic grinder and abrasive wheel.

        1. Care must be taken not to damage the inner platform.

      3. Drive out rivet bodies and remove plate nut.

      1. Use a small hammer and punch.

      4. Remove sharp edge around the rivet holes of outlet guide vane.

      1. Use fine file.

    5. Clean the hole with a soft clean cloth and blast with air.

    2. SUBTASK 72-32-88-220-062 Examine the Rivet Hole of the Fan Outlet Guide Vanes

      1. Visually examine the rivet holes.

      1. No cracks and burrs are permitted.

    3. SUBTASK 72-32-88-380-052 Apply the Surface Protection to the Fan Outlet Guide Vanes

      1. Apply chromate conversion coating to the repaired surface, if necessary.

    4. SUBTASK 72-32-88-220-105 Examine Plate Nut

    1. Install 5A0803 Bolt to the plate nut. If the thread of 5A0803 Bolt can be engaged with the thread of the plate nut by hand, the plate nut is accepted.

      2. If the plate nut cannot be accepted by Step, install and remove the full thread bolt into the plate nut in order to extend the hole diameter of the plate nut.

      1. Use 0.375-24 UNJF-3A threads bolt. (MS9699 or equivalent).

    3. Install 5A0803 Bolt to the plate nut and check that the thread of 5A0803 Bolt can be engaged with the thread of the plate nut. If 5A0803 Bolt can be engaged, the plate nut is accepted.

    4. If 5A0803 Bolt cannot be engaged with the plate nut, do Step and Step.

    5. If 5A0803 Bolt cannot be engaged with the plate nut after Step is done twice, reject the nut.

    5. SUBTASK 72-32-88-380-053 Install Plate Nut to the Fan Outlet Guide Vanes

    1. Refer to Figure.

      2. Apply zinc chromate coating to the rivet and the contacted surface of the plate nut and outlet guide vane.

      3. Install the plate nut which is accepted by Paragraph 7 (SUBTASK 72-32-88-220-105 ) in position on the inner platform of the outlet guide vane, aligning rivet holes.

      1. Refer to Figure.

      4. Install the rivet through the inner platform of the outlet guide vane and the plate nut.

        Using continuous squeezing action, form rivets.

        1. Use rivet squeezer.

    6. SUBTASK 72-32-88-220-063 Examine the Plate Nut of the Fan Outlet Guide Vanes

    1. Refer to Figure.

      2. Visually and dimensionally inspect the formed rivet head.

      1. The rivet must be tight.

      2. Both the rivet heads should be correctly seated.

      3. The formed rivet head has no cracks or sign of bursting at the periphery.

      4. The formed rivet head must not be offset from stem.

    7. Figure: Replace the plate nut of the fan outlet guide vanes

    Replace the plate nut of the fan outlet guide vanes

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IAE59
Enterprise Name:NIHON TOKUSHU TORYO LTD
BU Name:NIHON TOKUSHU TORYO LTD
Street:5-16-7 OUJI, KITA-KY
City:TOKYO 114
Country:JAPAN
Phone Number:81-3-3913-6131
Fax Number:81-3-3914-1082
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:X111X
Supply Number:CoMat 07-070
Type:sp01
Supply Short Name:CoMat 07-070 ZINC CHROMATE PRIMER
Supply Name:CoMat 07-070 ZINC CHROMATE PRIMER
Specification Groups:
Doc NumberType
DELETED. USE COMAT 07-179.
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Tool Number:Hand held pneumatic grinder
Tool Name:Hand held pneumatic grinder
Manufacturer Code:0AM53
Tool Number:IAE 3J12719
Tool Name:IAE 3J12719 Rvieting fixture
Manufacturer Code:LOCAL
Tool Number:Rivet squeezer
Tool Name:Rivet squeezer