TASK 72-41-11-300-017 HPC Stage 3 - 8 Drum Disk - Restore The Stage 3 To 5 Anti-Fret Treatment, Repair-017 (VRS6487)

DMC:V2500-A0-72-41-1101-00A-240A-C|Issue No:002.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-11-300-017 HPC Stage 3 - 8 Drum Disk - Restore The Stage 3 To 5 Anti-Fret Treatment, Repair-017 (VRS6487)

Effectivity

FIG/ITEM

PART NO.

01-200

6A3508

01-200

6A3648

01-200

6A3934

01-200

6A3936

01-200

6A4189

01-200

6A4900

01-200

6A5467

01-200

6A5592

01-200

6A5594

01-200

6A5659

01-200

6A6473

01-200

6A7379

01-200

6A7380

01-200

6A7382

01-200

6A7383

01-200

6A7384

01-200

6A7385

01-200

6A7401

01-200

6A7705

01-200

6A8236

01-200

6A8316

01-200

6A8318

01-200

6A8350

01-200

6B1379

01-200

6B1380

01-200

6B1381

01-200

6B1382

01-200

6B1383

01-200

6B1384

01-200

6B1385

01-200

6B1386

01-200

6B1387

01-200

6B1391

01-200

6B1392

01-200

6B1393

01-200

6B1401

01-200

6B1402

01-200

6B1403

01-200

6B1404

01-200

6B1405

01-200

6B1406

Material of component

PART IDENT

MATERIAL

HP Compressor Stage 3 to 8 Disks Shaft Assembly

Titanium Alloy

General

This Repair must only be done when the instruction to do so as given in the relevant inspection procedures (identified by the applicable part number) located in section 72-41-11.

This Repair restores the dry film lubricant to the HP compressor disks, stage 3 - 8, on the stage 3 to 5 rotor blade location slots.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the Standard Practices Manual (SPM).

Price and availability

Refer to International Aero Engines

NOTE

Equipment and materials necessary to do this Repair are in the SPM TASKS given below:
SPM TASK 70-09-00-400-501
SPM TASK 70-11-01-300-503
SPM TASK 70-38-03-380-501

NOTE

It is possible that some materials in the consumable materials chart cannot be used for some or all of the necessary applications. Before you use the materials, make sure the types, quantities and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials.

NOTE

To identify the consumable materials, refer to the Overhaul Processes and Consumable Index Manual (CoMat).

NOTE

Other necessary consumable materials are referred to in the SPM TASKS.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
Spray gunLOCALSpray gun
OvenLOCALOven
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 07-009 THINNERLOCALCoMat 07-009
CoMat 10-002 DRY FILM LUBRICANTLOCALCoMat 10-002

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-11-110-064 Clean the Dovetail Location Slots on the Stage 3, 4 and 5 Rotor Disks

      1. Chemically clean the disks.

      1. Refer to SPM TASK 70-11-01-300-503.

    2. SUBTASK 72-41-11-380-055 Apply the Dry Film Lubricant to the Dovetail Location Slots on the Stage 3, 4 and 5 Rotor Disks

    1. Refer to Figure and Figure.

      2. CAUTION

        DO NOT ABRASIVE BLAST THE DOVETAIL LOCATION SLOT PRIOR TO THE APPLICATION OF THE DRY FILM LUBRICANT. THIS IS A SHOT PEENED AREA.

        Mask the areas of the disk not to be given a layer of dry film lubricant.

      3. Apply the dry film lubricant, by spray to get a total thickness of 0.00012 in. to 0.00059 in. (0.003 mm to 0.014 mm) on areas identified AC.

      1. Refer to SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

      3. Use a Spray gun.

    4. Remove the masking tape.

    3. SUBTASK 72-41-11-380-056 Stove the Rotor Disks

      1. Stove the rotor Disks.

      1. Refer to SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-005.

      2. Use an Oven.

    4. SUBTASK 72-41-11-220-100 Examine the Dry Film Lubricant

    1. Refer to Figure and Figure.

      2. Visually examine the dry film lubricant layer.

      1. Refer to SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001, for inspection standards.

    5. SUBTASK 72-41-11-350-070 Identify the Repair

    1. Refer to Figure.

      2. Vibro-engrave VRS6487 adjacent to the assembly number.

      1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

      2. NOTE

        If the parts are already identified with the repair scheme number "VRS6487" from a previous repair application, further identification is not necessary.

    6. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

    Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the effectivity table and added figure 3.(92VR763F)

Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:K3504
Supply Number:CoMat 07-009
Type:sp01
Supply Short Name:CoMat 07-009 THINNER
Supply Name:CoMat 07-009 THINNER
Specification Groups:
Doc NumberType
IP 9151
Suppliers:
ManufacturerRemarks
K3504
K6835
00BB6
Manufacturer Code:LOCAL
Supply Number:CoMat 10-002
Type:sp01
Supply Short Name:CoMat 10-002 DRY FILM LUBRICANT
Supply Name:CoMat 10-002 DRY FILM LUBRICANT
Specification Groups:
Doc NumberType
OMAT: 4/44PL.239
JCR-024 (JAEC REF)PL.239
Suppliers:
ManufacturerRemarks
LOCAL
K5635
K6835
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Spray gun
Tool Name:Spray gun
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