TASK 72-41-11-300-015 HPC Wire Seals - Blend Repair, Repair-015 (VRS6286)

DMC:V2500-A0-72-41-1102-00A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-11-300-015 HPC Wire Seals - Blend Repair, Repair-015 (VRS6286)

Effectivity

FIG/ITEM

PART NO.

01-386

6A1146

01-388

6A1147

01-390

6A4915

01-390

6A7358

01-390

6A7386

01-392

6A4916

01-392

6A7359

01-392

6A7387

01-392

6A7381

01-394

6A4917

01-394

6A7360

01-394

6A7388

01-394

6A7393

01-396

6A4918

01-396

6A7361

01-396

6A7389

Material of component

DESCRIPTION

SYMBOL

MATERIAL

HP compressor stage 6, 7 and 8 front and rear wire seals

QCW

Haynes 25 Nickel base alloy

QAQ

Haynes 25 Nickel base alloy

General

This repair must only be done when the instruction to do so is given in 72-41-11 Inspection.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

Equivalent materials or equipment can be used.
More equipment and materials necessary to do this repair are given in the SPM TASK 70-11-26-300-503, SPM TASK 70-23-03-230-501 and SPM TASK 70-35-03-300-501.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Standard workshop equipmentLOCALStandard workshop equipment
Chemical cleaning equipmentLOCALChemical cleaning equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPER0AM53CoMat 05-110
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-11-230-090 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-03-230-501.

      3. Cracks are not permitted.

    2. SUBTASK 72-41-11-350-057 Remove the Damage

    1. Refer to Figure.

      2. Remove small areas of damage as necessary.

      1. The diameter of the area removed is to be 50 times the depth of the damage.

      2. The maximum depth to be removed must not be more than 0.005 in. (0.13 mm).

      3. Use standard workshop equipment with CoMat 05-106 ABRASIVE STONE and/or CoMat 05-111 EMERY POLISHING PAPER.

      4. Refer to the SPM TASK 70-35-03-300-501.

      3. Blend the area of repair.

      1. Remove all the sharp corners.

      2. Use standard workshop equipment with CoMat 05-106 ABRASIVE STONE and/or CoMat 05-111 EMERY POLISHING PAPER.

      3. Refer to the SPM TASK 70-35-03-300-501.

      4. Polish the area of repair.

      1. Polish the repaired area to remove scratches.

      2. Make sure that the surface finish is the same as the adjacent material.

      3. Use standard workshop equipment with CoMat 05-110 EMERY POLISHING PAPER and/or CoMat 05-111 EMERY POLISHING PAPER.

      4. Refer to the SPM TASK 70-35-03-300-501.

    3. SUBTASK 72-41-11-220-074 Examine the Repair

    1. Refer to Figure.

      2. Do a visual and dimensional inspection.

      1. Use workshop inspection equipment.

      2. Make sure the surface finish is the same as the adjacent material.

      3. Make sure the maximum depth of the repaired area is not more than 0.005 in. (0.13 mm) and the diameter of the repair must not be more than 0.250 in. (6.35 mm).

    4. SUBTASK 72-41-11-230-091 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-03-230-501.

      3. Cracks are not permitted.

    5. SUBTASK 72-41-11-110-084 Chemically Clean

      1. Chemically clean the repaired areas to remove fluorescent penetrant.

      1. Refer to the SPM TASK 70-11-26-300-503.

      2. Use chemical cleaning equipment.

    6. Figure: An example of an area to be repaired

    An example of an area to be repaired

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment