TASK 72-41-12-300-003 HPC Vortex Reducer Ring - Replace The Vortex Tube(s), Repair-003 (VRS6261)

DMC:V2500-A0-72-41-1202-00A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-12-300-003 HPC Vortex Reducer Ring - Replace The Vortex Tube(s), Repair-003 (VRS6261)

Effectivity

FIG/ITEM

PART NO.

01-575

6A3097

Material of component

PART IDENT

SYMBOL

MATERIAL

Ring - vortex reducer

TAH

Titanium alloy

Vortex tube

TBS

Titanium alloy

General

This Repair is to replace the vortex reducer tubes which are damaged.

The vortex reducer is a balanced part and the damaged vortex tube(s) must be replaced with a tube of an identical weight.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

Price and availability

Refer to International Aero Engines

NOTE

  1. Equivalent materials or equipment can be used.

  2. More equipment and materials necessary to do this Repair are in the SPM TASKS given below:

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Precision weighing scalesLOCALPrecision weighing scales

2500gm. capacity, with 0.01gm. graduations

Drilling machineLOCALDrilling machine
MarkerLOCALMarker
Standard workshop toolsLOCALStandard workshop tools
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Heat protection glovesLOCALHeat protection gloves
Vibrating marking pencilLOCALVibrating marking pencil
IAE 3R19045 Freezing tool0AM53IAE 3R190451
IAE 3R19044 Swaging tool0AM53IAE 3R190441

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-026 LIQUID NITROGENLOCALCoMat 03-026
CoMat 05-075 WATERPROOF SILICON CARBIDEIE241CoMat 05-075

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Tube - vortex reducer6A3099

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-12-350-067 Remove the Damaged Vortex Tube

      1. CAUTION

        TITANIUM COMPONENT - YOU MUST USE SILICON CARBIDE TYPE ABRASIVE WHEELS, STONES AND PAPERS TO DRESS. BLEND AND POLISH THIS COMPONENT.
        TITANIUM COMPONENT - DO NOT USE FORCE WITH MECHANICAL CUTTERS OR THE MATERIAL WILL BECOME TOO HOT.
        TITANIUM COMPONENT - IF THE MATERIAL SHOWS A CHANGE IN COLOR, TO DARKER THAN A LIGHT STRAW COLOR, THE COMPONENT IS TO BE REJECTED.
        DO NOT DAMAGE THE VORTEX REDUCER RING MATERIAL WHEN THE VORTEX TUBE IS REMOVED.

        Weigh the assembly.

      1. Make a record of the assembly weight.

      2. Use 2500gm. capacity scales with 0.01 gm. graduations.

      2. Drill the rolled end of the damaged vortex tube until the flare is released.

      1. Use a drilling machinewith a 9.8 mm (0.3858 in.) drill.

      2. Do not damage the vortex ring.

      3. Remove the tube.

      1. Use a suitable drift.

      4. Weigh the assembly.

      1. Make a record of the assembly weight.

      2. Use 2500gm. capacity scales with 0.01 gm. graduations.

      5. Calculate the weight of the damaged vortex tube.

      1. Subtract the weight of the assembly in operation 4(D) from the weight of the assembly in operation 4 (A).

      6. Write the weight of the damaged vortex tube adjacent to the hole from which it was removed.

      1. Use a marker.

    7. Do again operations A to F until all the damaged tubes are removed.

      8. Remove sharp edges (if required).

      9. Clean the tube locations.

      1. Use a soft clean cloth or dry compressed air.

    2. SUBTASK 72-41-12-220-090 Examine the Holes

    1. Refer to Figure and Figure.

      2. Visually examine and measure the size of the tube location holes.

      1. Use standard workshop tools.

    3. SUBTASK 72-41-12-230-062 Do a Crack Test

      1. Locally crack test the tube location hole(s).

      1. Refer to the SPM TASK 70-23-05-230-501.

      2. Use penetrant crack test equipment.

      3. No cracks are permitted.

    4. SUBTASK 72-41-12-350-068 Install the Vortex Tube

    1. CAUTION

      BEFORE THE TUBE LIPS ARE ROLLED, MAKE SURE THEY ARE AT ROOM TEMPERATURE TO AVOID CRACKS.

      Refer to Figure.

      2. Weigh the new vortex tube.

      1. Use a replacement vortex tube of the correct weight (+ or - 0.01gm.).

      2. See operation 4E.

      3. Install the vortex tube.

      1. Freeze the tube.

      2. Use IAE 3R19045 Freezing tool and heat protective gloves.

      4. Make sure the tube is pushed fully into the location hole.

      4. Roll the tube lip to safety the tube.

      1. Use IAE 3R19044 Swaging tool and standard workshop tools.

      2. Make sure the lip is not above the surface of the vortex reducer.

    5. Do again operations A to C until all new tubes are installed.

    5. SUBTASK 72-41-12-230-063 Do a Crack Test

      1. Locally crack test on the new tubes.

      1. Refer to the SPM TASK 70-23-05-230-501.

      2. Use penetrant crack test equipment.

      3. No cracks are permitted.

    6. SUBTASK 72-41-12-350-069 Identify the Component

      1. Make a mark VRS6261 adjacent to the assembly number.

      1. Refer to SPM TASK 70-09-00-400-501SUBTASK 70-09-00-400-001.

    7. Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:IE241
Enterprise Name:DELETED. Was ANGLO ABRASIVES.
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 03-026
Type:sp01
Supply Short Name:CoMat 03-026 LIQUID NITROGEN
Supply Name:CoMat 03-026 LIQUID NITROGEN
Specification Groups:
Doc NumberType
OMAT:220BB-N-411 T2GBC1
JCR-135BB-N-411 T2GBC1
Suppliers:
ManufacturerRemarks
LOCAL
U2046
U2096
Manufacturer Code:1E1X8
Supply Number:CoMat 05-075
Type:sp01
Supply Short Name:CoMat 05-075 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-075 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/28 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 800
JCR-181 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K1905
K6835
LOCAL
Manufacturer Code:LOCAL
Tool Number:Drilling machine
Tool Name:Drilling machine
Manufacturer Code:LOCAL
Tool Number:Heat protection gloves
Tool Name:Heat protection gloves
Manufacturer Code:0AM53
Tool Number:IAE 3R19044
Tool Name:IAE 3R19044 Swaging tool
Manufacturer Code:0AM53
Tool Number:IAE 3R19045
Tool Name:IAE 3R19045 Freezing tool
Manufacturer Code:LOCAL
Tool Number:Marker
Tool Name:Marker
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Precision weighing scales
Tool Name:Precision weighing scales
Manufacturer Code:LOCAL
Tool Number:Standard workshop tools
Tool Name:Standard workshop tools
Link not Found