TASK 72-41-21-300-034 HPC Stage 7 Case - Replace Worn or Damaged Spacer(s) On The Stage 7 Case And Stage 8 Rotor Path Assembly, Repair-034 (VRS6266)

DMC:V2500-A0-72-41-2107-00A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-21-300-034 HPC Stage 7 Case - Replace Worn or Damaged Spacer(s) On The Stage 7 Case And Stage 8 Rotor Path Assembly, Repair-034 (VRS6266)

Effectivity

FIG/ITEM

PART NO.

ASSEMBLY

03-500

6A3500

A

03-500

6A4310

B

03-500

6A4569

C

03-500

6A7019

D

03-500

6A6548

E

03-500

6A7529

E

03-500

6A7578

E

03-500

6A7624

E

Material of component

PART IDENT

MATERIAL

HP compressor stage 7 case and stage 8 rotor path case assembly

Corrosion resistant steel

Spacer

Corrosion resistant steel

General

This Repair must only be done when the instruction to do so is given in 72-41-21 Inspection/Check.

The TASK gives the procedure to repair or replace worn or damaged spacer(s) in the HP compressor stage 7 case and stage 8 rotor path case assembly.

TASKS identified by SPM TASK are in the Standard Practices and Processes Manual (SPM).

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

Equipment and materials necessary to do this repair are in the SPM TASKs given below:

NOTE

  1. It is possible that some materials in the Consumable Materials chart cannot be used for some or all of the necessary applications. Before you use the materials, make sure the types, quantities and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials.

  2. To identify the consumable materials refer to the Overhaul Processes and Consumables Index (PCI).

  3. Other necessary consumable materials are referred to in the SPM TASKS.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
DriftLOCALDrift
Heat protection glovesLOCALHeat protection gloves
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Standard workshop equipmentLOCALStandard workshop equipment
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-026 LIQUID NITROGENLOCALCoMat 03-026
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022
CoMat 07-037 CORROSION RESISTANT TOUCH-UP COATINGLOCALCoMat 07-037
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
SpacerUP1114310 A/R

(Assembly A and B)

SpacerUP6054810 A/R

(Assembly C)

SpacerUP1114410 A/R

(Assembly A)

SpacerUP6048710 A/R

(Assembly B)

SpacerUP6047710 A/R

(Assembly C)

SpacerUP1194810 A/R

(Assembly D and E)

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-21-110-235 Chemically Clean

    1. Refer to Figure, Figure, Figure, Figure and Figure.

    2. Chemically clean the part.

    3. Refer to TASK 72-41-21-100-000 (CLEANING-000).

      Do the degreasing procedure, refer to the SPM TASK 70-11-01-300-503 and SPM TASK 70-11-03-300-503.

      Use chemical cleaning equipment.

    2. SUBTASK 72-41-21-350-112 Remove Loose or Damaged Spacers

    1. Refer to Figure, Figure, Figure, Figure and Figure.

      2. Remove loose or damaged spacers.

      1. Use a drift or locally made extractor and standard workshop equipment.

      3. Remove burrs around the location hole(s).

      1. Use a lint-free cloth and a dry air blow.

      4. Clean the hole(s).

      1. Use a lint-free cloth and a dry air blow.

    3. SUBTASK 72-41-21-220-268 Examine the HP Compressor Stage 7 Case and Stage 8 Rotor Path Case Assembly

    1. Refer to Figure, Figure, Figure, Figure and Figure.

      2. Visually examine and measure the location hole and fitting spacer spigot diameter to find interference fit.

      1. Use workshop inspection equipment.

        If the interference fit is more than the limits, reject.

    4. SUBTASK 72-41-21-230-114 Do a Crack Test

      1. Do a local penetrant crack test around the location holes.

      1. Refer to the SPM TASK 70-23-05-230-501.

        Use penetrant crack test equipment.

        Cracks are not permitted.

    5. SUBTASK 72-41-21-350-113-A00 Install the Spacer(s) (UP11143 and UP11144), Assembly A

    1. Refer to Figure, Figure and Figure.

      2. Freeze the spacer(s).

      1. Use spacer HPC Ring Cases And Related Parts (72-41-21,03-513), 10 off or spacer HPC Ring Cases And Related Parts (72-41-21,03-514), 10 off as necessary.

        Use locally made freeze plug.

      3. Install the spacer(s) into the location hole(s).

      1. Make sure that the spacer is pushed fully into position before the temperature of the spacer and the case assembly become the same.

        Use an applicable installation tool.

        Use heat protective gloves.

    6. SUBTASK 72-41-21-350-113-B00 Install the Spacer(s) (UP11143 and UP60487), Assembly B

    1. Refer to Figure, Figure and Figure.

      2. Freeze the spacer(s).

      1. Use spacer HPC Ring Cases And Related Parts (72-41-21,03-513), 10 off or spacer HPC Ring Cases And Related Parts (72-41-21,03-514), 10 off as necessary.

        Use locally made freeze plug.

      3. Install the spacer(s) into the location hole(s).

      1. Make sure that the spacer is pushed fully into position before the temperature of the spacer and the case assembly become the same.

        Use an applicable installation tool.

        Use heat protective gloves.

    7. SUBTASK 72-41-21-350-113-C00 Install the Spacer(s) (UP60548 and UP60477), Assembly C

    1. Refer to Figure, Figure and Figure.

      2. Freeze the spacer(s).

      1. Use spacer HPC Ring Cases And Related Parts (72-41-21,03-513), 10 off or spacer HPC Ring Cases And Related Parts (72-41-21,03-514), 10 off as necessary.

        Use locally made freeze plug.

      3. Install the spacer(s) into the location hole(s).

      1. Make sure that the spacer is pushed fully into position before the temperature of the spacer and the case assembly become the same.

        Use an applicable installation tool.

        Use heat protective gloves.

    8. SUBTASK 72-41-21-350-113-D00 Install the Spacer(s) (UP11948), Assembly D and Assembly E

    1. Refer to Figure, Figure and Figure.

      2. Freeze the spacer(s).

      1. Use spacer HPC Ring Cases And Related Parts (72-41-21,03-814), 10 off as necessary.

        Use a locally made freeze plug.

      3. Install the spacer(s) into the location hole(s).

      1. Make sure that the spacer is pushed fully into position before the temperature of the spacer and the case assembly become the same.

        Use an applicable installation tool.

        Use heat protective gloves.

    9. SUBTASK 72-41-21-110-236 Chemically Clean

    1. Chemically clean the repaired area(s).

    2. Refer to the SPM TASK 70-11-26-300-503.

      Use chemical cleaning equipment.

    10. SUBTASK 72-41-21-220-670 Examine the HP Compressor Stage 7 Case and Stage 8 Rotor Path Case Assembly

    1. Refer to Figure, Figure, Figure, Figure and Figure.

      2. Visually examine and measure the dimensions of the installed spacer(s).

      1. Make sure the spacer(s) are installed fully into and at 90 degrees to the flange.

    11. SUBTASK 72-41-21-380-082 Apply the Surface Protection

      1. Apply the surface protection to the HP compressor stage 7 case and stage 8 rotor path case assembly.

    12. Figure: Repair Details and Dimensions - Assembly A, Assembly B and Assembly C

    Sheet 1

    Legend
    Repair Details and Dimensions - Assembly A, Assembly B and Assembly C

    Sheet 1

    Close

    Figure: Repair Details and Dimensions - Assembly D

    Sheet 2

    Legend
    Repair Details and Dimensions - Assembly D

    Sheet 2

    Close

    Figure: Repair Details and Dimensions - Assembly E

    Sheet 3

    Legend
    Repair Details and Dimensions - Assembly E

    Sheet 3

    Close

    Figure: Repair Details and Dimensions - Assembly A, Assembly B and Assembly C

    Repair Details and Dimensions - Assembly A, Assembly B and Assembly C

    Figure: Repair Details and Dimensions - Assembly A, Assembly B, Assembly C Assembly D and Assembly E

    Repair Details and Dimensions - Assembly A, Assembly B, Assembly C Assembly D and Assembly E

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 03-026
Type:sp01
Supply Short Name:CoMat 03-026 LIQUID NITROGEN
Supply Name:CoMat 03-026 LIQUID NITROGEN
Specification Groups:
Doc NumberType
OMAT:220BB-N-411 T2GBC1
JCR-135BB-N-411 T2GBC1
Suppliers:
ManufacturerRemarks
LOCAL
U2046
U2096
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:00BB6
Supply Number:CoMat 07-037
Type:sp01
Supply Short Name:CoMat 07-037 CORROSION RESISTANT TOUCH-UP COATING
Supply Name:CoMat 07-037 CORROSION RESISTANT TOUCH-UP COATING
Specification Groups:
Doc NumberType
PL.177 CERTIFIED MIL-C-81751
JCR-031 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K6835
K3504
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Drift
Tool Name:Drift
Manufacturer Code:LOCAL
Tool Number:Heat protection gloves
Tool Name:Heat protection gloves
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment