TASK 72-41-21-300-009 HPC Stage 8 Case - Blend Repair, Repair-009 (VRS6095)

DMC:V2500-A0-72-41-2108-00A-649A-C|Issue No:004.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-21-300-009 HPC Stage 8 Case - Blend Repair, Repair-009 (VRS6095)

Effectivity

FIG/ITEM PART NO.

03-650

6A3387

03-650

6A4324

03-650

6A6549

03-650

6B1433

Material of component

DESCRIPTION SYMBOL MATERIAL

HP compressor stage 8 case

QRK or

Nickel, cobalt steel

QTX

General

This Repair must only be done when the instruction to do so is given in 72-41-21 Inspection/Check.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM

Price and availability - Refer to International Aero Engines

Related repairs - none

NOTE

  1. Equivalent materials or equipment can be used.

  2. More equipment and materials necessary to do this Repair are given in the SPM TASKS given below.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Vibro-engraving equipmentLOCALVibro-engraving equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPER0AM53CoMat 05-110
CoMat 05-111 EMERY POLISHING PAPER06565CoMat 05-111

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-21-110-130 Clean the Stage 8 Case

      1. Chemically clean.

      1. Refer to TASK 72-41-21-100-000 (CLEANING-000).

    2. SUBTASK 72-41-21-230-084 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to TASK 72-41-21-200-000 (INSPECTION/CHECK-000).

    3. SUBTASK 72-41-21-350-072 Remove the Damaged Area(s)

    1. Refer to Figure.

      2. Remove the damaged material, as necessary. Do not remove more than is necessary.

      1. Refer to the SPM TASK 70-35-03-300-501.

        The diameter of the repaired areas is to be 50 times the depth. The maximum depth of the repaired areas is to be 0.005in. (0.13 mm).

      3. Make the repaired areas smooth.

      1. Refer to the SPM TASK 70-35-03-300-501.

        Make sure all damage marks are completely removed and the area(s) made smooth into the adjacent material.

      4. Polish the repaired area(s).

      1. Refer to the SPM TASK 70-35-03-300-501.

        Polish the repaired area(s) to remove the scratches and to give a smooth surface finish.

    4. SUBTASK 72-41-21-220-219 Examine the Repaired Area(s)

    1. Refer to Figure.

      2. Make a visual inspection of the repaired area(s) and measure the depth of the repaired area(s).

      1. Make sure the maximum depth of the repaired area(s) is not more than 0.005 in.(0.13 mm).

        Use workshop inspection equipment.

    5. SUBTASK 72-41-21-230-085 Do a Crack Test

      1. Do a local penetrant crack test of the repaired area(s).

      1. Refer to SPM TASK 70-23-05-230-501.

        Use penetrant crack test equipment.

        Cracks are not permitted.

    6. SUBTASK 72-41-21-350-203 Identify the Repair

      1. Make a mark VRS6095 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        Use vibro-engraving equipment.

    7. Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected the SPM Task number

Change Type:

Added SPM Tasks (89VR723C)

Change Type:

Added support equipment (89VR723C)

Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:44197
Supply Number:CoMat 05-111
Type:sp01
Supply Short Name:CoMat 05-111 EMERY POLISHING PAPER
Supply Name:CoMat 05-111 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
FEPA GRIT SIZE P280 OR P240 EMERY POLISHING PAPER OR ALUMINUM OXIDE ABRASIVE PAPER
Suppliers:
ManufacturerRemarks
44197
K6835
KC1D9
LOCAL
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Vibro-engraving equipment
Tool Name:Vibro-engraving equipment
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment