TASK 72-41-31-300-021 HPC Front Cases - Repair The Surface Protection, Repair-021 (VRS6501)

DMC:V2500-A0-72-41-3101-00A-609A-C|Issue No:002.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-31-300-021 HPC Front Cases - Repair The Surface Protection, Repair-021 (VRS6501)

Effectivity

FIG/ITEM

PART NO.

01-400

6A5470

Assembly A

01-400

6A4439

Assembly B

01-400

6A3462

Assembly C

01-400

6A3675

Assembly C

Material of component

PART IDENT

SYMBOL

MATERIAL

HP Compressor Front Case Assembly

TEG

6 percent Aluminum

4 percent Vanadium

General

This repair must only be done when the instruction to do so is given 72-41-31 Inspection/Check.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

More equipment and materials necessary to do this Repair are in the SPM TASKS given below:
TASK 70-09-00-400-501
TASK 70-11-01-300-503
TASK 70-38-03-380-501

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Chemical cleaning equipmentLOCALChemical cleaning equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
Abrasive Blast EquipmentLOCALAbrasive Blast Equipment
Spray gunLOCALSpray gun
OvenLOCALOven
Vibrating Marking PencilLOCALVibrating Marking Pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002
CoMat 02-005 ADHESIVE TAPE (MASKING)LOCALCoMat 02-005
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING76381CoMat 02-019
CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADEX222XCoMat 05-003
CoMat 07-009 THINNERK3504CoMat 07-009
CoMat 10-004 DRY FILM LUBRICANTLOCALCoMat 10-004

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-31-110-083 Chemically Clean

      1. Chemically clean.

      1. Refer to TASK 72-41-31-100-000 (CLEANING-000).

        Use chemical cleaning equipment.

    2. SUBTASK 72-41-31-230-085 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to TASK 72-41-31-200-000 (INSPECTION).

        Use penetrant crack test equipment.

        Cracks are not permitted.

    3. SUBTASK 72-41-31-120-061-A00 Prepare the Surfaces for Repair, Assembly A

      3. Abrasive blast the surfaces specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501 SUBTASK 70-38-03-120-001.

    4. Remove the masking tape.

      5. Clean the abrasive medium from the component.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-120-001.

    4. SUBTASK 72-41-31-120-061-B00 Prepare the Surfaces for Repair, Assembly B

      3. Abrasive blast the surfaces specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501 SUBTASK 70-38-03-120-001.

    4. Remove the masking tape.

      5. Clean the abrasive medium from the component.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-120-001.

    5. SUBTASK 72-41-31-120-061-C00 Prepare the Surfaces for Repair, Assembly C

      3. Abrasive blast the surfaces specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501 SUBTASK 70-38-03-120-001.

    4. Remove the masking tape.

      5. Clean the abrasive medium from the component.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-120-001.

    6. SUBTASK 72-41-31-110-084 Chemically Clean

      1. Chemically clean.

      1. Refer to the SPM TASK 70-11-01-300-503.

        Use chemical cleaning equipment.

    7. SUBTASK 72-41-31-380-051-A00 Apply the Dry Film Lubricant to the HP Compressor Front Case Assembly, Assembly A

      3. Apply the dry film lubricant, to the areas specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

        Use a spray gun and spray three coats of dry film lubricant, to give a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    4. Remove the masking tape.

      5. Stove the dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-005.

        Use an oven.

    8. SUBTASK 72-41-31-380-051-B00 Apply the Dry Film Lubricant to the HP Compressor Front Case Assembly, Assembly B

      3. Apply the dry film lubricant, to the areas specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

        Use a spray gun and spray three coats of dry film lubricant, to give a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    4. Remove the masking tape.

      5. Stove the dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-005.

        Use an oven.

    9. SUBTASK 72-41-31-380-051-C00 Apply the Dry Film Lubricant to the HP Compressor Front Case Assembly, Assembly C

      3. Apply the dry film lubricant, to the areas specified BA.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

        Use a spray gun and spray three coats of dry film lubricant, to give a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    4. Remove the masking tape.

      5. Stove the dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501 , SUBTASK 70-38-03-380-005.

        Use an oven.

    10. SUBTASK 72-41-31-220-208-A00 Examine the Dry Film Lubricant, Assembly A

    1. Refer to Figure, Figure, Figure, Fig. 72-41-32-990-049, Figure, Figure, Figure, Figure, Figure, Figure and Figure.

      2. Visually examine the dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001, for inspection standards.

        Make sure you have a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    11. SUBTASK 72-41-31-200-208-B00 Examine the Dry Film Lubricant, Assembly B

      2. Visually examine the dry film lubricant.

        1. Refer to SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001, for inspection standards.

        1. Make sure you have a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    12. SUBTASK 72-41-31-200-208-C00 Examine the Dry Film Lubricant, Assembly C

      2. Visually examine the dry film lubricant.

        1. Refer to SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001, for inspection standards.

        1. Make sure you have a thickness of 0.00098 to 0.0020 in. (0.025 to 0.051 mm) maximum.

    13. SUBTASK 72-41-31-350-085 Identify the Repair

      1. Make a mark VRS6501 adjacent to the part number.

        1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

        1. Use vibro-engraving equipment.

    14. Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly B

    Repair details and dimensions - Assembly B

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly A and Assembly B

    Repair details and dimensions - Assembly A and Assembly B

    Figure: Repair details and dimensions - Assembly A and Assembly B

    Repair details and dimensions - Assembly A and Assembly B

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly and Assembly B

    Repair details and dimensions - Assembly and Assembly B

    Figure: Repair details and dimensions - Assembly A and Assembly B

    Repair details and dimensions - Assembly A and Assembly B

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly B and Assembly C

    Repair details and dimensions - Assembly B and Assembly C

    Figure: Repair details and dimensions - Assembly B and Assembly C

    Repair details and dimensions - Assembly B and Assembly C

    Figure: Repair details and dimensions - Assembly A and Assembly B

    Repair details and dimensions - Assembly A and Assembly B

    Figure: Repair details and dimensions - Assembly A and Assembly B

    Repair details and dimensions - Assembly A and Assembly B

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected SPM task references and subtask. (20VG181)

Manufacturer Code:76381
Enterprise Name:3M COMPANY
BU Name:3M COMPANY
Department:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-651-733-1110
Fax Number:1-651-733-9973
Internet:www.mmm.com
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X222X
Enterprise Name:N/A – REFER TO APPLICABLE COMAT SUFFIX
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-005
Type:sp01
Supply Short Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-005 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 2/94 (RR REF)AT 7 BLACK, WATERPROOF
Suppliers:
ManufacturerRemarks
LOCAL
U0415
K6835
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:X222X
Supply Number:CoMat 05-003
Type:sp01
Supply Short Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Supply Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-003 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:K3504
Supply Number:CoMat 07-009
Type:sp01
Supply Short Name:CoMat 07-009 THINNER
Supply Name:CoMat 07-009 THINNER
Specification Groups:
Doc NumberType
IP 9151
Suppliers:
ManufacturerRemarks
K3504
K6835
00BB6
Manufacturer Code:00BB6
Supply Number:CoMat 10-004
Type:sp01
Supply Short Name:CoMat 10-004 DRY FILM LUBRICANT
Supply Name:CoMat 10-004 DRY FILM LUBRICANT
Specification Groups:
Doc NumberType
PL237-R1 or P237-R2
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
Manufacturer Code:LOCAL
Tool Number:Abrasive Blast Equipment
Tool Name:Abrasive Blast Equipment
Manufacturer Code:LOCAL
Tool Number:Chemical cleaning equipment
Tool Name:Chemical cleaning equipment
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Spray gun
Tool Name:Spray gun
Manufacturer Code:LOCAL
Tool Number:Vibrating Marking Pencil
Tool Name:Vibrating Marking Pencil