TASK 72-41-34-300-005 HPC Variable Stator Vane Levers - Replace The Pins On The Stage 4 Through 6 Levers, Repair-005 (VRS6194)

DMC:V2500-A0-72-41-3421-02A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-34-300-005 HPC Variable Stator Vane Levers - Replace The Pins On The Stage 4 Through 6 Levers, Repair-005 (VRS6194)

Effectivity

FIG/ITEM PART NO.

04 100

6A3330

05 100

6A3324

06 100

6A3327

Material of component

RR

DESCRIPTION SYMBOL MATERIAL

Lever assembly

TAW and TCA

Titanium alloy

Shoulder pin

TAB

Titanium alloy

General

This Repair must only be done when the instruction to do so is given in 72-41-34 Inspection.

This Repair has been raised to replace the pins on the stage 4, stage 5 and stage 6 lever assemblies.

The practices and processes referred to in the procedure by the TASK number are in the SPM

Price and availability

Refer to IAE

NOTE

  1. Equivalent materials or equipment can be used.

  2. More equipment and materials necessary to do this Repair are given in the SPM TASKS given below:

SPM TASK 70-11-01-300-503
SPM TASK 70-23-01-230-501
SPM TASK 70-23-03-230-501
SPM TASK 70-39-02-390-501

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop toolsLOCALStandard workshop tools
Hand grinderLOCALHand grinder
Resistance welding machineLOCALResistance welding machine
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment
IAE 3R18654 Top electrode0AM53IAE 3R186541
IAE 3R18655 Bottom electrode0AM53IAE 3R186551

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Pin6A24421
Pin6A24421
Pin6A24421

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-34-350-078 Remove the Damaged Pin

      1. CAUTION

        DO NOT CAUSE DAMAGE TO THE HOLE IN THE LEVER.

        Remove the damaged pin.

      1. Use hand grinder or use a drilling machine and a 0.177 in. (4.5 mm) diameter drill to remove the head of the pin.

        Remove the pin by use of a drift.

      2. Clean the pin location hole in the lever.

      1. Remove the burrs but keep a sharp edge at the hole.

        Use hand tools.

    3. Visually examine the pin location hole in the lever.

    2. SUBTASK 72-41-34-230-074-001 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Cracks are not permitted.

    3. SUBTASK 72-41-34-230-074-002 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-03-230-501.

        Cracks are not permitted.

    4. SUBTASK 72-41-34-110-059 Chemically Clean the Lever and the New Shoulder Pin

      1. Remove the grease from the lever and the new pin.

      1. Refer to the SPM TASK 70-11-01-300-503,

        SUBTASK 70-11-01-300-002.

    5. SUBTASK 72-41-34-390-054 Hot Squeeze Rivet the Shoulder Pin to the Lever

      CAUTION

      DO NOT LET THE MATERIAL BECOME TOO HOT.

      NOTE

      Make sure of the settings of the welding machine by first using applicable test pieces. Use a low voltage setting and the minimum quantity of heat necessary to make the rivet forge over. If too much heat is used the material will crack and oxidize.

    1. Refer to Figure, Figure and Figure

      2. Assemble the lever and the pin.

      1. Make sure the pin is on the correct side of the lever and that the pin is at 90 degrees to the lever.

      3. Hot squeeze rivet the pin to the lever.

      1. Install IAE 3R18654 Top electrode 1 off and IAE 3R18655 Bottom electrode 1 off in the resistance welding machine.

        Hot squeeze rivet the pin to the lever.

        Refer to the SPM TASK 70-39-02-390-501.

    6. SUBTASK 72-41-34-230-075-001 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-01-230-501.

        Cracks are not permitted.

    7. SUBTASK 72-41-34-230-075-002 Do a Crack Test

      1. Do a penetrant crack test.

      1. Refer to the SPM TASK 70-23-03-230-501.

        Cracks are not permitted.

    8. SUBTASK 72-41-34-220-204 Examine the Repair

    1. Refer to: Figure, Figure and Figure

    2. Do a visual and dimensional inspection.

    9. Figure: Details of the stage 4 lever assembly

    Details of the stage 4 lever assembly

    Figure: Details of the stage 5 lever assembly

    Details of the stage 5 lever assembly

    Figure: Details of the stage 6 lever assembly

    Details of the stage 6 lever assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3R18654
Tool Name:IAE 3R18654 Top electrode
Manufacturer Code:0AM53
Tool Number:IAE 3R18655
Tool Name:IAE 3R18655 Bottom electrode
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Resistance welding machine
Tool Name:Resistance welding machine
Manufacturer Code:LOCAL
Tool Number:Standard workshop tools
Tool Name:Standard workshop tools