TASK 72-41-34-300-021 HPC Stage 6 Unison Rings - Replace The Bushes And Bracket Assemblies, Repair-021 (VRS6232)

DMC:V2500-A0-72-41-3426-00A-720A-B|Issue No:002.00|Issue Date:2021-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-41-34-300-021 HPC Stage 6 Unison Rings - Replace The Bushes And Bracket Assemblies, Repair-021 (VRS6232)

Effectivity

FIG/ITEM PART NO.

06-440

6A3551 Assembly A

06-540

6A3553 Assembly B

Material of component

RR

DESCRIPTION SYMBOL MATERIAL

Ring

TAB

Titanium alloy

Bush

VEB

Graphite filled polymide resin

General

This Repair must only be done when the instruction to do so is given in TASK 72-41-34 (INSPECTION).

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM.

Price and availability

Refer to International Aero Engines AG

Related repairs

HP Compressor Actuating Ring and Associated Housings - Replacement of the Inserts. Refer to TASK 72-41-34-300-013 (VRS6155)

NOTE

  1. Equivalent materials or equipment can be used.

  2. More equipment and materials necessary to do this Repair are in the SPM TASK given below:

    TASK 70-23-01-230-501

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Drilling machineLOCALDrilling machine
DrillLOCALDrill

0.307 in. (7.8 mm) dia

Standard Workshop EquipmentLOCALStandard Workshop Equipment
Penetrant Crack Test EquipmentLOCALPenetrant crack test equipment

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Bush - assy AUP10815A/R
Bush - assy BUP10815A/R
Bracket assy - assy A6A2899A/R
Bracket assy - assy B6A2899A/R
Bracket assy - assy A6A2903A/R
Bracket assy - assy B6A3683A/R

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-34-350-090 Remove the Worn Bushes

      CAUTION

      DO NOT DAMAGE THE HOLE IN THE RING.
    2. Refer to: Figure and Figure

      1. Drill the head of the bush until the head is released.

      2. Use a drilling machine and a drill 0.307in. (7.8 mm) dia.

      1. Push the bush from the hole.

      2. Use a round bar. Make sure the bush is removed from the channel.

        NOTE

        Pushing the bushing from the hole using a round bar, and on its own is sufficient to remove the bushings when needed.
    3. Remove the brackets from the channel.

      1. Clean the bush location hole in the ring.

      2. Use a soft clean cloth and air blast, remove the sharp edges around the hole.

        Use standard workshop equipment.

    1. SUBTASK 72-41-34-220-222 Examine the Bush Location Hole

    2. Refer to: Figure, Figure and Figure

      1. Visually examine and measure the dimensions of the location holes in the ring.

      2. Reject if the location hole is oversize.

    1. SUBTASK 72-41-34-220-223 Examine the brackets

      1. Visually examine for loose or damaged brackets.

      2. Replace brackets if damaged.

      1. Replace inserts as necessary.

      2. Refer to VRS6155.

    1. SUBTASK 72-41-34-230-089 Do a Crack Test

      1. Do a penetrant crack test.

      2. Refer to the SPM TASK 70-23-01-230-501.

        Use penetrant crack test equipment.

        Cracks are not permitted.

    1. SUBTASK 72-41-34-350-091 Install the Bushes and Bracket Assemblies

      1. Install the brackets into position.

      2. Use 6A2899 bracket assembly 06-470 A/R, 6A2899 bracket assembly 06-570 A/R or 6A2903 bracket assembly 06-480 A/R as necessary. Use 0.190 in. (4.82 mm) diameter No. 10 UNF bolts to hold brackets. Tighten with your hand.

      1. Install the new bushes into the holes.

      2. Use UP10815 bush 06-460 A/R or UP10815 bush 06-560 A/R. Push bush into the hole until the safety feature is engaged.

        Use standard workshop equipment.

    2. Remove the bolts which hold the brackets.

    1. SUBTASK 72-41-34-220-224 Examine the Bush Location

      1. Visually examine the bush location.

      2. Make sure the safety feature is engaged.

  1. Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

    Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised DM applicability and added note. (20VG108)

Link not Found
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Drill
Tool Name:Drill
Manufacturer Code:LOCAL
Tool Number:Drilling machine
Tool Name:Drilling machine
Manufacturer Code:LOCAL
Tool Number:Penetrant crack test equipment
Tool Name:Penetrant Crack Test Equipment
Manufacturer Code:LOCAL
Tool Number:Standard Workshop Equipment
Tool Name:Standard Workshop Equipment