TASK 72-41-34-300-059 HPC Inlet Guide Vane Ring Centralizing Pad And Housing - Refit Or Replace Loose Or Damaged Pads, Repair-059 (VRS6648)

DMC:V2500-A0-72-41-3442-00A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-41-34-300-059 HPC Inlet Guide Vane Ring Centralizing Pad And Housing - Refit Or Replace Loose Or Damaged Pads, Repair-059 (VRS6648)

Effectivity

FIG/ITEM

PART NO.

02-680

6A2917

Assembly A

02-680

6A3943

Assembly B

02-730

6A2920

Assembly C

02-730

6A3946

Assembly D

02-750

6A2923

Assembly E

02-750

6A3949

Assembly F

Material of component

PART IDENT

SYMBOL

MATERIAL

Housing Assembly RH and LH VIGV Connector - Assemblies A and C

EAF

Corrosion Resistant Steel

Housing Assembly RH and LH VIGV Connector - Assemblies B and D

LAH

Aluminum Alloy

Housing Assembly - Assembly E

EAK

Corrosion Resistant Steel

Housing Assembly - Assembly F

LAH

Aluminum Alloy

Rubbing Pads

VEA

Polymide/Graphite

Polytetrafluoroethylene

General

This Repair must only be done when the instruction to do so is given in TASK 72-41-34 (INSPECTION)

This Repair gives the instruction to refit or replace loose or damaged HP Compressor VIGV Centralizing Pad and Connector Housing Rubbing Pads.

The practices and processes referred to in the procedure by the TASK/SUBTASK numbers are in the SPM

Price and availability

Refer to International Aero Engines

Related repairs - none

NOTE

More equipment and materials necessary to do this Repair are in the SPM TASKS given below:
SPM TASK 70-36-02-360-501
SPM TASK 70-38-02-300-503

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Standard workshop equipmentLOCALStandard workshop equipment
OvenLOCALOven

Hot air

Vertical boring machineLOCALVertical boring machine

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVELOCALCoMat 08-005
CoMat 01-459 AQUEOUS WIPE CLEANER71410CoMat 01-459

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Rubbing Pad - Assemblies A and B6A2919As required
Rubbing Pad - Assemblies C and D6A2922As required
Rubbing Pad - Assemblies E and F6A2922As required

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-34-350-134 Remove Loose or Damaged Rubbing Pad from Housing Assembly

      2. Remove loose rubbing pad.

      1. Use hand methods.

        Retain pad for reuse.

      3. Remove damaged rubbing pad.

      1. Use hand methods.

        Discard damaged pad.

    2. SUBTASK 72-41-34-350-135 Remove the Remaining Adhesive from the Housing and Rubbing Pad (If being reused)

      1. Remove the remaining adhesive from the housing (and rubbing pad if being reused).

      1. Use hand methods.

        Take care not to cause damage to the housing and rubbing pad (if being reused).

    3. SUBTASK 72-41-34-360-003-A00 Replace the Rubbing Pad, Assembly A

    1. Refer to: Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad Part No: 02-692 6A2919 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    4. SUBTASK 72-41-34-360-003-B00 Replace the Rubbing Pad, Assembly B

    1. Refer to: Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad Part No: 02-692 6A2919 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        If refitting serviceable rubbing pad, ensure cut-out is aligned.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    5. SUBTASK 72-41-34-360-003-C00 Replace the Rubbing Pad, Assembly C

    1. Refer to: Figure and Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad Part No: 02-744 6A2922 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        If refitting serviceable rubbing pad, ensure cut-out is aligned.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg. C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    6. SUBTASK 72-41-34-360-003-D00 Replace the Rubbing Pad, Assembly D

    1. Refer to: Figure and Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad No: 02-744 6A2922 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        If refitting serviceable rubbing pad, ensure cut-out is aligned.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg. C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    7. SUBTASK 72-41-34-360-003-E00 Replace the Rubbing Pad, Assembly E

    1. Refer to: Figure and Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad No: 02-764 6A2922 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        If refitting serviceable rubbing pad, ensure cut-out is aligned.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg. C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    8. SUBTASK 72-41-34-360-003-F00 Replace the Rubbing Pad, Assembly F

    1. Refer to: Figure and Figure

      2. Visually and dimensionally inspect the fit of the rubbing pad in the housing.

      1. Use serviceable rubbing pad removed from housing or fit new rubbing pad.

        Use Rubbing Pad No: 02-764 6A2922 .

      3. Prepare surfaces to be bonded.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      4. Apply filled grade adhesive to each surface.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

      5. Assemble mating surfaces and clamp in place.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        If refitting serviceable rubbing pad, ensure cut-out is aligned.

        Use suitable clamps.

      6. Cure adhesive.

      1. Refer to the SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-016.

        Heat the assembly to 347 to 365 deg. F (175 to 185 deg. C) for two hours.

        Use hot air oven.

    7. Remove clamps.

    9. SUBTASK 72-41-34-320-055-A00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly A

    1. Refer to: Figure

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vertical boring machine.

    3. Machine the Rubbing Pad to size.

    10. SUBTASK 72-41-34-320-055-B00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly B

    1. Refer to: Figure

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vertical boring machine.

    3. Machine the Rubbing Pad to size.

    11. SUBTASK 72-41-34-320-055-C00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly C

    1. Refer to: Figure and Figure

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vetical boring machine.

    3. Machine the Rubbing Pad to size.

    4. Machine cut-out in base of housing.

    12. SUBTASK 72-41-34-320-055-D00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly D

    1. Refer to: Figure and Fig. 72-41-34-990-257

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vertical boring machine.

    3. Machine the Rubbing Pad to size.

    4. Machine cut-out at base of housing.

      5. Touch-up surface protection (if required).

      1. Refer to the SPM TASK 70-38-02-300-503, SUBTASK 70-38-02-300-002.

    13. SUBTASK 72-41-34-320-055-E00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly E

    1. Refer to: Figure and Figure

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vertical boring machine.

    3. Machine the Rubbing Pad.

    4. Machine the cut-out in the base of the housing.

    14. SUBTASK 72-41-34-320-055-F00 Machine Rubbing Pad in the HP Compressor Housing Assembly, Assembly F

    1. Refer to: Figure and Figure

      2. Set up the HP Compressor Housing Assembly in the machine.

      1. Use vendor tooling.

        Use a vertical boring machine.

    3. Machine the Rubbing Pad to size.

    4. Machine the cut-out in the base of the housing.

      5. Touch-up surface protection (if required).

      1. Refer to the SPM TASK 70-38-02-300-503, SUBTASK 70-38-02-300-002.

    15. SUBTASK 72-41-34-110-086 Clean the Housing Assembly

      1. Clean the housing assembly.

    16. SUBTASK 72-41-34-220-466-A00 Dimensionally and Visually Examine the Housing Assembly, Assembly A

    1. Refer to: Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    17. SUBTASK 72-41-34-220-466-B00 Dimensionally and Visually Examine the Housing Assembly, Assembly B

    1. Refer to: Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    18. SUBTASK 72-41-34-220-466-C00 Dimensionally and Visually Examine the Housing Assembly, Assembly C

    1. Refer to: Figure and Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    19. SUBTASK 72-41-34-220-466-D00 Dimensionally and Visually Examine the Housing Assembly, Assembly D

    1. Refer to: Figure and Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    20. SUBTASK 72-41-34-220-466-E00 Dimensionally and Visually Examine the Housing Assembly, Assembly E

    1. Refer to: Figure and Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    21. SUBTASK 72-41-34-220-466-F00 Dimensionally and Visually Examine the Housing Assembly, Assembly F

    1. Refer to: Figure and Figure

      2. Dimensionally and visually examine the housing assembly.

      1. Use standard workshop inspection equipment.

    22. Figure: Repair details and dimensions - Assembly A

    Repair details and dimensions - Assembly A

    Figure: Repair details and dimensions - Assembly B

    Repair details and dimensions - Assembly B

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly C

    Repair details and dimensions - Assembly C

    Figure: Repair details and dimensions - Assembly D

    Repair details and dimensions - Assembly D

    Figure: Repair details and dimensions - Assembly D

    Repair details and dimensions - Assembly D

    Figure: Repair details and dimensions - Assembly E

    Repair details and dimensions - Assembly E

    Figure: Repair details and dimensions - Assembly E

    Repair details and dimensions - Assembly E

    Figure: Repair details and dimensions - Assembly F

    Repair details and dimensions - Assembly F

    Figure: Repair details and dimensions - Assembly F

    Repair details and dimensions - Assembly F

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Link not Found
Manufacturer Code:71410
Supply Number:CoMat 01-459
Type:sp01
Supply Short Name:CoMat 01-459 AQUEOUS WIPE CLEANER
Supply Name:CoMat 01-459 AQUEOUS WIPE CLEANER
Specification Groups:
Doc NumberType
SPMC 148-1TURCO 6780
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:00BB6
Supply Number:CoMat 08-005
Type:sp01
Supply Short Name:CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE
Supply Name:CoMat 08-005 HEAT CURING EPOXIDE RESINADHESIVE
Specification Groups:
Doc NumberType
LOCTITE ABLESTIK 104 F PART A AND PART B
Suppliers:
ManufacturerRemarks
00BB6
80UG0
B1152
K2F42
K3504
K6835
KF709
LOCAL
U5F65
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vertical boring machine
Tool Name:Vertical boring machine