TASK 72-42-11-300-001 Diffuser Case - Replace The Gangnut Channel Assemblies, Repair-001 (VRS3025)

DMC:V2500-A0-72-42-1100-00A-920A-C|Issue No:002.00|Issue Date:2014-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-42-11-300-001 Diffuser Case - Replace The Gangnut Channel Assemblies, Repair-001 (VRS3025)

Effectivity

FIG/ITEM PART NO.

01-010

2A0051

01-010

2A3132

01-010

2A2081-01

01-010

2A2581-01

01-010

2A2883-01

01-010

2A2889-01

01-010

2A2896-01

01-010

2A2885-01

01-010

2A2891-01

01-010

2A2897-01

Material of component

DESCRIPTION SYMBOL MATERIAL

Diffuser case assembly

-

Nickel Alloy

General

Price and availability - refer to IAE

The practices and processes referred to in the procedure by TASK numbers are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NONE

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Gangnut channel (2A0051, 2A2081-01,2A0997-01
Gangnut channel (2A2581-01, 2A2885-01,2A0997-01
Gangnut channel (2A0051, 2A2081-01,2A0999-01
Gangnut channel (2A2581-01, 2A2885-01,2A0999-01
RivetAN12347110

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-42-11-350-052 Remove the Damaged Gangnut Channels from the Diffuser Case Rear Flange

    2. Refer to: Figure

    3. Drill out up to 10 rivets to remove the damaged gangnut channels.

      NOTE

      After you remove the rivets, some rivet holes in the diffuser case can be more than 0.100in. (2.54 mm) in diameter. This is the maximum diameter allowed for the Diffuser Case (72-42-11,01-120) rivets.
    1. SUBTASK 72-42-11-350-053 Drill Rivet Holes in the New Gangnut Channels

      CAUTION

      KEEP THE USE OF 0.125IN. (3.125 MM) DIAMETER RIVETS TO A MINIMUM. A WELD REPAIR WILL BE NECESSARY AFTER CONTINUOUS USE OF THE LARGER DIAMETER RIVETS.
    2. Refer to: Figure and Figure

      1. Drill rivet holes in the new gangnut channels.

      2. Use the rivet holes in the diffuser case rear flange as guides to drill the rivet holes in the gangnut channels. Drill to the correct diameter for the (72-42-11, 01-120) rivets. If any hole in the diffuser case is measured larger than 0.100 inch (2.54 mm) in diameter follow the chart below to determine the correct rivet diameter/length. Refer to the SPM TASK 70-39-03-390-501. If the longer rivet does not fill the hole, use the next diameter rivet. Note max. rivet hole diameter allowed is 0.163 inch (4.14 mm).

    1. SUBTASK 72-42-11-390-051 Rivet the New Gangnut Channels to the Diffuser Case Rear Flange

    2. Refer to: Figure

      1. Rivet the gangnut channels to the diffuser case rear flange.

      2. Refer to the SPM TASK 70-39-03-390-501.

    1. SUBTASK 72-42-11-220-059 Examine the Gangnut Channels on the Diffuser Case

    2. Refer to: Figure

      1. Examine the gangnut channels for correct installation.

      2. Make sure all countersunk rivet heads are flush to below the adjacent diffuser case flange surface.

  1. Figure: Replace the gangnut channels on the diffuser case (PN 2A0051, 2A2081-01, 2A2883-01, 2A2889-01 and 2A2896-01)

    Sheet 1

    Legend
    Replace the gangnut channels on the diffuser case (PN 2A0051, 2A2081-01, 2A2883-01, 2A2889-01 and 2A2896-01)

    Sheet 1

    Close

    Figure: Replace the gangnut channels on the diffuser case (PN 2A0051, 2A2081-01, 2A2883-01, 2A2889-01 and 2A2896-01)

    Sheet 2

    Legend
    Replace the gangnut channels on the diffuser case (PN 2A0051, 2A2081-01, 2A2883-01, 2A2889-01 and 2A2896-01)

    Sheet 2

    Close

    Figure: Replace the gangnut channels on the diffuser case (PN 2A2581-01, 2A2885-01, 2A2891-01 and 2A2897-01)

    Sheet 3

    Legend
    Replace the gangnut channels on the diffuser case (PN 2A2581-01, 2A2885-01, 2A2891-01 and 2A2897-01)

    Sheet 3

    Close

    Figure: Replace the gangnut channels on the diffuser case (PN 2A2581-01, 2A2885-01, 2A2891-01 and 2A2897-01)

    Sheet 4

    Legend
    Replace the gangnut channels on the diffuser case (PN 2A2581-01, 2A2885-01, 2A2891-01 and 2A2897-01)

    Sheet 4

    Close

    Figure: Examine the gangnut channels

    Examine the gangnut channels

    Figure: Rivet Options for Gangnut Channel Repair

    Rivet Options for Gangnut Channel Repair

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Modified dimensions in the procedure. (PSAF14VC050)

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