TASK 72-45-14-300-021 HPT Stage 1 Blade - Blend Repair On The Trailing Edge Tip, Repair-021 (VRS3685)

DMC:V2500-A0-72-45-1401-01A-649A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-14-300-021 HPT Stage 1 Blade - Blend Repair On The Trailing Edge Tip, Repair-021 (VRS3685)

Effectivity

FIG/ITEM

PART NO.

01-010

2A1221

01-010

2A1221-001

01-010

2A1221-002

01-010

2A1721

01-010

2A1721-001

01-010

2A1721-002

01-010

2A2421

01-010

2A2421-001

01-010

2A3001

01-010

2A3001-001

01-010

2A3001-002

01-010

2A8601

01-010

2A8901

General

This Repair must only be done when the instruction to do so is given in TASK 72-45-14-200-000 (INSPECTION-000).

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT Blade Assembly

Cast Nickel Base Alloy

Price and availability - none

Prerequisites

If necessary, remove the protective coating

For PN 2A1221, PN 2A1221-001, PN 2A1221-002, PN 2A1721, PN 2A1721-001, PN 2A1721-002, PN 2A2421 and PN 2A2421-001, do the procedure given in TASK 72-45-14-300-012 (VRS3551) REPAIR-012.

For PN 2A3001, PN 2A3001-001, PN 2A3001-002, PN 2A8601 and PN 2A8901, do the procedure given in TASK 72-45-14-300-014 (VRS3563) REPAIR-014.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fine fileLOCALFine file
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-14-350-065 Blend the Trailing Edge Tip

      1. Blend the trailing edge tip.

      2. See Figure.

        Use a fine file or CoMat 05-106 ABRASIVE STONE.

        Maximum blend depth is 0.060 in. (1.52 mm).

        All blends must be smooth and continuous.

    1. SUBTASK 72-45-14-230-061 Fluorescent Penetrant Inspect the Blended Area

      1. Fluorescent penetrant inspect the blended area.

      2. Do the procedure in the SPM TASK 70-23-05-230-501 (SPOP 70, high sensitivity) or SPM TASK 70-23-03-230-501 (SPOP 82).

        Remaining cracks must not start from the blended area.

    1. SUBTASK 72-45-14-340-052 Postrequisites

      1. Touch-up the coating in the blend repair area.

      2. Do the procedure given in REPAIR, VRS3203 TASK 72-45-14-300-002 (REPAIR-002).

      1. For PN 2A1221, PN 2A1221-001, PN 2A1221-002, PN 2A1721, PN 2A1721-001, PN 2A1721-002, PN 2A2421 and PN 2A2421-001, coat the area as follows:

        1. Coat the airfoil.

        2. Do the procedure given in REPAIR, VRS3551 TASK 72-45-14-300-012 (REPAIR-012).

        1. Overcoat the airfoil.

        2. Do the procedure given in REPAIR, VRS3553 TASK 72-45-14-300-013 (REPAIR-013).

      1. For PN2A3001, PN2A3001-001, PN2A3001-002, PN2A8601 and PN2A8901, coat the area as follows:

        1. Coat the airfoil.

        2. Do the procedure given in REPAIR, VRS3563 TASK 72-45-14-300-014 (REPAIR-014).

        1. Overcoat the airfoil.

        2. Do the procedure given in REPAIR, VRS3568 TASK 72-45-14-300-015 (REPAIR-015).

    1. SUBTASK 72-45-14-220-056 Examine the Stage 1 HPT Blade After Repair

      1. Examine the blade.

      2. Refer to TASK 72-45-14-200-000 (INSPECTION/CHECK-000).

  1. Figure: Stage 1 HPT blade trailing edge tip blend repair

    Stage 1 HPT blade trailing edge tip blend repair

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment