TASK 72-45-14-300-002 HPT Stage 1 Blade - Touch-Up Coating Repair, Repair-002 (VRS3203)

DMC:V2500-A0-72-45-1401-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-14-300-002 HPT Stage 1 Blade - Touch-Up Coating Repair, Repair-002 (VRS3203)

Effectivity

FIG/ITEM

PART NO.

01-010

2A1221

01-010

2A1221-001

01-010

2A1221-002

01-010

2A1721

01-010

2A1721-001

01-010

2A1721-002

01-010

2A2421

01-010

2A2421-001

01-010

2A2621

01-010

2A2621-001

01-010

2A2621-002

01-010

2A2621-003

01-010

2A2621-004

01-010

2A3001

01-010

2A3001-001

01-010

2A3001-002

01-010

2A8321

01-010

2A8321-001

01-010

2A8321-002

01-010

2A8321-003

01-010

2A8321-004

01-010

2A8521

01-010

2A8521-001

01-010

2A8521-002

01-010

2A8521-003

01-010

2A8521-004

01-010

2A8521-005

01-010

2A8601

01-010

2A8701

01-010

2A8801

01-010

2A8901

01-010

2A8701-001

01-010

2A8701-002

01-010

2A9001

01-010

2A9101

01-010

2A9201

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 HPT blade assembly

Cast nickel base alloy

General

This Repair must only be done when the instruction to do so is given in Engine Manual TASK 72-45-14-200-000 (INSPECTION-000).

CoMat 07-057 SLURRY, ALUMINIUM-SILICON or CoMat 02-183 ALUMINIDE COATING - LOCALIZED APPLICATION, LOW ACTIVITY can be used to repair the stage 1 HPT blade assembly to touch-up the coating.

This repair must only be done when there is no oxidation or corrosion shown on the base material.

The total maximum blade area to be touch-up coated on the airfoil concave and convex sides is 0.450sqin. (2.903 sqcm). You can touch-up coat the platform areas as necessary. Refer to Figure.

Do not use CoMat 07-057 SLURRY, ALUMINIUM-SILICON and CoMat 02-183 ALUMINIDE COATING - LOCALIZED APPLICATION, LOW ACTIVITY or this repair when you replace all the primary coating on the vane.

The practices and processes referred to in the procedure by TASK numbers are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-183 ALUMINIDE COATING - LOCALIZED APPLICATION, LOW ACTIVITYIAE86CoMat 02-183
CoMat 05-029 CAST STEEL SHOT, S110LOCALCoMat 05-029
CoMat 05-030 CAST STEEL SHOT DELETED0AM53CoMat 05-030
CoMat 05-031 CAST STEEL SHOT DELETED0AM53CoMat 05-031
CoMat 05-032 CAST STEEL SHOT, S17042736CoMat 05-032
CoMat 05-033 CAST STEEL SHOT DELETED0AM53CoMat 05-033
CoMat 05-034 CAST STEEL SHOT DELETED0AM53CoMat 05-034
CoMat 07-057 SLURRY, ALUMINIUM-SILICON0FGH2CoMat 07-057

Spares

NONE

Safety Requirements

CAUTION

THE BLADE ASSEMBLY BLEND LIMITS ARE LOOKED AT BY THE SERVICEABLE STRUCTURE OF THE BLADE. IF YOU HAVE MANY REPAIRED BLADES IN THE SAME TURBINE ASSEMBLY AT OR NEAR THE MAXIMUM REPAIR LIMITS OR THAT HAVE REPAIR AREAS, THEY CAN AFFECT THE TURBINE EFFICIENCY AND ENGINE PERFORMANCE.

Procedure

    1. SUBTASK 72-45-14-350-052-001 Touch-Up the Stage 1 HPT Blade Assembly Coating with the Aluminum Silicon Slurry

    1. Refer to Figure, Figure, Figure and Figure.

      2. Do a heat tint inspection on the blade assembly.

      1. Refer to the Heat Tint Inspection in TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

      3. Prepare and touch-up the blade assembly coating.

      1. Do the procedure given in the SPM TASK 70-38-14-380-501.

        The total maximum blade area to be touch-up coated on the airfoil concave and convex sides is 0.450 sqin. (2.903 sqcm).

        You can touch-up coat the platform areas given in the figure.

      4. Do a heat tint inspection on the repaired blade assembly.

      1. Refer to the Heat Tint Inspection in TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

        If the heat tint inspection is unsatisfactory, do the touch-up coating repair again.

      6. Clean the internal cavity of the blade assembly.

      1. Power flush then vane cavity with water.

        Then rinse with hot water and blow dry with compressed air.

      7. Do an airflow check on the blade assembly.

      1. Refer to TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

    8. Examine the repaired blade assembly.

      9. Identify the repair. Make a mark VRS3203 adjacent to the part number, if necessary.

      1. Make a permanent mark by the SPM TASK 70-09-00-400-501.

    2. SUBTASK 72-45-14-350-052-002 Touch-up the Stage 1 HPT Blade Assembly Coating with the Cobalt-Aluminum Slurry

    1. Refer to Figure, Figure, Figure and Figure.

      2. Do a heat tint inspection on the blade assembly.

      1. Refer to the Heat Tint Inspection in TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

      3. Prepare and touch-up the blade assembly coating.

      1. Do the procedure given in the SPM TASK 70-38-26-380-501.

        The total maximum blade area to be touch-up coated on the airfoil concave and convex sides is 0.450 sqin. (2.903 sqcm).

        You can touch-up coat the platform areas given in the figure.

      4. Do a heat tint inspection on the repaired blade assembly.

      1. Refer to the Heat Tint Inspection in TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

        If the heat tint inspection is unsatisfactory, do the touch-up coating repair again.

      6. Clean the internal cavity of the blade assembly.

      1. Power flush the vane cavity with water.

        Then rinse with hot water and blow dry with compressed air.

      7. Do an airflow check on the blade assembly.

      1. Refer to TASK 72-45-14-200-001-A00 (INSPECTION-001, CONFIG-001) or TASK 72-45-14-200-001-B00 (INSPECTION-001, CONFIG-002).

    8. Examine the repaired blade assembly.

      9. Identify the repair. Make a mark VRS3203 adjacent to the part number, if necessary.

      1. Make a permanent mark by the SPM TASK 70-09-00-400-501.

    3. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

    Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:0FGH2
Enterprise Name:DELETED, DELETED SEE CAGE CODE 33870
Manufacturer Code:42736
Enterprise Name:NATIONAL METAL ABRASIVE INC.
BU Name:NATIONAL METAL ABRASIVE INC.
Street:142 Auble Street
P.O. Box:150
City:Wadsworth
State:Ohio
Zip Code:44281
Country:USA
Phone Number:+1-330-334-1566
Fax Number:+1-330-334-1456
Manufacturer Code:IAE86
Enterprise Name:AQUALON CO
BU Name:AQUALON CO,SEE CAGE CODE 0JXL5
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-183
Type:sp01
Supply Short Name:CoMat 02-183 ALUMINIDE COATING - LOCALIZED APPLICATION, LOW ACTIVITY
Supply Name:CoMat 02-183 ALUMINIDE COATING - LOCALIZED APPLICATION, LOW ACTIVITY
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:55807
Supply Number:CoMat 05-029
Type:sp01
Supply Short Name:CoMat 05-029 CAST STEEL SHOT, S110
Supply Name:CoMat 05-029 CAST STEEL SHOT, S110
Specification Groups:
Doc NumberType
AMS 2431/1 ASR 110
Suppliers:
ManufacturerRemarks
55807
Manufacturer Code:0AM53
Supply Number:CoMat 05-030
Type:sp01
Supply Short Name:CoMat 05-030 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-030 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 05-031
Type:sp01
Supply Short Name:CoMat 05-031 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-031 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:55807
Supply Number:CoMat 05-032
Type:sp01
Supply Short Name:CoMat 05-032 CAST STEEL SHOT, S170
Supply Name:CoMat 05-032 CAST STEEL SHOT, S170
Specification Groups:
Doc NumberType
AMS 2431/1 ASR 170
Suppliers:
ManufacturerRemarks
55807
Manufacturer Code:0AM53
Supply Number:CoMat 05-033
Type:sp01
Supply Short Name:CoMat 05-033 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-033 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0AM53
Supply Number:CoMat 05-034
Type:sp01
Supply Short Name:CoMat 05-034 CAST STEEL SHOT DELETED
Supply Name:CoMat 05-034 CAST STEEL SHOT DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
0AM53
Manufacturer Code:0FGH2
Supply Number:CoMat 07-057
Type:sp01
Supply Short Name:CoMat 07-057 SLURRY, ALUMINIUM-SILICON
Supply Name:CoMat 07-057 SLURRY, ALUMINIUM-SILICON
Specification Groups:
Doc NumberType
OMAT:7/129(RR REF) PWA 596-1SERMALOY J
Suppliers:
ManufacturerRemarks
0FGH2
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment