TASK 72-45-24-300-003 HPT Stage 2 Ring Segment And Vane Cluster - Blend Repair On The Airfoils, Repair-003 (VRS3222)

DMC:V2500-A0-72-45-2401-00A-649A-C|Issue No:002.00|Issue Date:2018-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-45-24-300-003 HPT Stage 2 Ring Segment And Vane Cluster - Blend Repair On The Airfoils, Repair-003 (VRS3222)

Effectivity

FIG/ITEM

PART NO.

02-050

2A0172

02-050

2A1072

02-050

2A2072

02-050

2A2172

02-050

2A2272

02-050

2A2272-001

02-050

2A2272-002

02-050

2A2272-003

02-050

2A2272-004

02-050

2A2272-006

02-050

2A2372

02-050

2A2372-001

02-050

2A2372-002

02-050

2A2372-003

02-050

2A2372-004

02-050

2A2372-006

02-050

2A2772

02-050

2A3172

02-050

2A3272

02-050

2A3372

02-050

2A3372-001

02-050

2A3472

02-050

2A3472-001

02-050

2A3812

02-050

2A3822

02-050

2A4072

02-050

2A4162

02-050

2A4262

02-050

2A4462

02-050

2A5102

02-050

2A5202

02-050

2A5502

02-050

2A5602

02-050

2A6102

02-050

2A6172

02-260

2A2372

02-260

2A2372-001

02-260

2A2372-002

02-260

2A2372-003

02-260

2A2372-004

02-260

2A2372-006

02-260

2A2872

02-260

2A3472

02-260

2A3472-001

02-260

2A3822

02-260

2A4072

02-260

2A4162

02-260

2A4262

02-260

2A4562

02-260

2A5202

02-260

2A5502

Material of component

DESCRIPTION

IAE

SYMBOL

MATERIAL

Stage 2 HPT ring segment and vane cluster

Cast nickel alloy

General

This Repair must only be done when the instruction to do so is given in ENGINE MANUAL TASK 72-45-24-200-000 (INSPECTION).

The practices and processes referred to in the procedure by TASK numbers are in the SPM.

You can blend over any repaired areas on the airfoil if you do not exceed the limits given in the figure.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fine fileLOCALFine file
Workshop inspection equipmentLOCALWorkshop inspection equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 05-110 EMERY POLISHING PAPERLOCALCoMat 05-110
CoMat 05-120 POLISHING CLOTH06565CoMat 05-120

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-45-24-350-052 Blend the Dents and Nicks on the Airfoils Leading Edge

      1. Blend the dents and nicks on the airfoils leading edge.

        1. Refer to Figure.

        2. All blends must be smooth, round bottomed and made in the shape of the initial contour.

        3. The minimum blend length to depth is 6 to 1, but 10 to 1 is preferred.

        4. The blends must be apart by a minimum of 0.300 in. (7.62 mm).

    1. SUBTASK 72-45-24-350-053 Blend the Dents and Nicks on the Airfoils and the Trailing Edges

      1. Blend the dents and nicks on the airfoils and the trailing edge.

        1. Refer to Figure.

        2. All blends must be smooth and round bottomed and made in the shape of the initial contour.

        3. The minimum blend length to depth is 6 to 1, but 10 to 1 is preferred.

        4. The blends must be apart by a minimum of 0.300 in. (7.62 mm).

        5. For larger dents and nicks use a fine file or CoMat 05-106 ABRASIVE STONE.

        6. Finish the blend with the fine abrasive stone.

    1. SUBTASK 72-45-24-220-063 Examine the Airfoils

      1. Examine the airfoils.

        1. Refer to Figure.

        2. The total maximum blended area is 0.500 sqin (3.226 sqcm).

    1. SUBTASK 72-45-24-340-051 Coat the Airfoils

    2. Coat the airfoils by the procedure given in Repair, VRS3217 TASK 72-45-24-300-002 (REPAIR-002) or VRS3597 TASK 72-45-24-300-023 (REPAIR-023) as applicable.

  1. Figure: Repair Details and Dimensions

    Sheet 1

    Legend
    Repair Details and Dimensions

    Sheet 1

    Close

    Figure: Repair Details and Dimensions

    Sheet 2

    Legend
    Repair Details and Dimensions

    Sheet 2

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised the effectivity table to add part numbers. (18VC123)

Manufacturer Code:06565
Enterprise Name:SAINT-GOBAIN ABRASIVES
BU Name:SAINT-GOBAIN ABRASIVES
P.O. Box:808
City:TROY
State:NY
Zip Code:12181
Country:USA
Phone Number:1-518-266-2200
Fax Number:1-518-266-2342
Internet:www.saintgobain.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:X111X
Supply Number:CoMat 05-110
Type:sp01
Supply Short Name:CoMat 05-110 EMERY POLISHING PAPER
Supply Name:CoMat 05-110 EMERY POLISHING PAPER
Specification Groups:
Doc NumberType
DISCONTINUED
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:06565
Supply Number:CoMat 05-120
Type:sp01
Supply Short Name:CoMat 05-120 POLISHING CLOTH
Supply Name:CoMat 05-120 POLISHING CLOTH
Specification Groups:
Doc NumberType
NORTON 4/0 (0.0000)
Suppliers:
ManufacturerRemarks
06565
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment