TASK 72-50-10-030-001 LPT Case And Rotor Assembly - Prepare For LPT Disassembly, Disassembly-001

DMC:V2500-A0-72-50-1000-01A-530A-B|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-10-030-001 LPT Case And Rotor Assembly - Prepare For LPT Disassembly, Disassembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

Apply the approved penetrating oil before the removal of threaded parts. Let the parts soak before removal. For the approved oils and procedures, refer to the SPM TASK 70-64-00-640-501.

Remove and discard the lockwire before parts are disconnected or removed.

Discard all rubber seal rings, cotter pins and keywashers removed in this procedure.

Refer to TASK 72-50-00-990-501 for a sectional view of the LP turbine module.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Rack palletLOCALRack pallet
IAE 1M14000 Lifting fixture0AM53IAE 1M140001
IAE 1M14001 Support fixture0AM53IAE 1M140011
IAE 1M14009 Storage stand0AM53IAE 1M140091
IAE 1M14010 Assembly/Disassembly fixture0AM53IAE 1M140101
IAE 1M14110 Turnover stand0AM53IAE 1M141101
IAE 1M14014 Support fixture0AM53IAE 1M140141
IAE 1M14031 Assembly stand0AM53IAE 1M140311
IAE 1M14051 Locating disk0AM53IAE 1M140511
IAE 1M14063 Guide fixture0AM53IAE 1M140631
IAE 1M14092 Guide shaft0AM53IAE 1M140921
IAE 1M14465 Locating disk0AM53IAE 1M144651

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-10-030-051 Install the Support Fixture in to the Lifting Fixture

    1. Use hoist equipment.

    2. Engage the IAE 1M14000 Lifting fixture 1 off on to the IAE 1M14001 Support fixture 1 off. Turn back the three guide sleeves, part of the lifting fixture, until the support fixture touches the lifting fixture.

    3. Attach the tool assembly with the three nuts on the guide sleeves.

    4. Turn the hooks of the six clamps to the inner. The hooks must point in the same direction as the rear dowel pins.

    2. SUBTASK 72-50-10-030-052 Install the Assembled Fixture on to the LP Turbine Case and Rotor

    1. Refer to: Figure

    2. Use hoist equipment and lift the assembled fixture at the chain shackles above the LP turbine case and rotor.

    3. Install them to the LP turbine case and rotor. Observe the Top mark and the dowel pin on the rear flange of the LP turbine case. Align the lifting fixture and the support fixture.

    4. Attach the lifting fixture to the rear flange of the LP turbine case. Use the 19 head cap screws and plaster washers.

    5. Loosen the three nuts. Turn down the three guide sleeves until the support fixture touches the rear face of the stage 6 disk connecting flange.

    6. CAUTION

      MAKE SURE THE SUPPORT FIXTURE IS CORRECTLY LOCKED ON THE LIFTING FIXTURE. IF THE FIXTURES ARE NOT CORRECTLY LOCKED, THE LP TURBINE CASE AND ROTOR PARTS CAN BE DAMAGED DURING HANDLING OF THE LP TURBINE ASSEMBLY.

      Turn the six clamps out and attach them with the knurled nuts. Make sure that all the hooks of the clamps engage the front flange of the stage 6 disk.

    7. Tighten the three nuts of the IAE 1M14001 Support fixture 1 off.

    3. SUBTASK 72-50-10-030-056 Install the Assembly/Disassembly Fixture to the Turnover Stand

    1. CAUTION

      SAFETY THE TURN OVER STAND WITH THE FOUR ARMS.

      Use hoist equipment. Lift the IAE 1M14010 Assembly/Disassembly fixture 1 off on to the IAE 1M14110 Turnover stand 1 off.

    2. Attach the assembly/disassembly fixture with the eight screws and the nuts. Tighten the screws and the nuts.

    3. Make sure that the lifting ring of the assembly/disassembly fixture is in Zero Position.

    4. Turn the six clamps of the assembly/disassembly fixture inwards to the stop.

    4. SUBTASK 72-50-10-030-057 Install the Guide Shaft to the Support Fixture

    1. CAUTION

      SAFETY THE STORAGE STAND WITH THE BRAKE.

      Use hoist equipment. Lift the LP turbine case and rotor from the IAE 1M14009 Storage stand 1 off. Lower the LP case and rotor carefully on to the IAE 1M14031 Assembly stand 1 off. Remove the hoist equipment.

    2. Use hoist equipment. Install from the rear the IAE 1M14092 Guide shaft 1 off in to the support fixture.

    3. Attach the guide shaft with the six bolts to the support fixture. Tighten the bolts.

    5. SUBTASK 72-50-10-030-058 Attach the Guide Fixture to the Assembly/Disassembly Fixture

    1. Attach the IAE 1M14063 Guide fixture 1 off to the assembly/disassembly fixture with the three bolts. Tighten the bolts.

    6. SUBTASK 72-50-10-030-059 Attach the LP Turbine Case and Rotor to the Assembly/Disassembly Fixture

    1. Refer to: Figure

    2. Use hoist equipment. Lift the LP turbine case and rotor with the lifting fixture above the assembly/disassembly fixture. Align the guide shaft with the guide fixture.

    3. Lower the LP turbine case and rotor carefully on to the assembly/disassembly fixture. Observe the Top position.

    4. Attach the LP turbine case front flange with the 25 screws and washers to the assembly/disassembly fixture. Tighten the screws.

    7. SUBTASK 72-50-10-030-060 Safety the Stage 3 Rotor

    1. Refer to: Figure

    2. NOTE

      Make sure that the six clamps are correctly engaged on the stage 3 disk front flange.

      Turn the six clamps of the assembly/disassembly fixture outwards to the stop.

    3. Attach the clamps to the stage 3 rotor with the hand knobs.

    4. Tighten the hand knobs.

    8. SUBTASK 72-50-10-030-061-A00 Remove the Lifting Fixture and the Support Fixture (Except V2533)

    1. CAUTION

      DO NOT TURN THE LP TURBINE CASE AND ROTOR IN THE ASSEMBLY/DISASSEMBLY FIXTURE WITHOUT THE FOLLOWING SPECIAL TOOLS. IAE 1M14014 Support fixture 1 OFF AND THE IAE 1M14051 Locating disk 1 OFF. IF YOU TURN THE MODULE WITHOUT THESE TOOLS THE LP TURBINE CASE AND ROTOR CAN BE DAMAGED.

      Loosen and remove the all 19 screws which attach the lifting fixture to the turbine case rear flange.

    2. Loosen the knurled nuts of the support fixture. Turn the clamps to the inner.

    3. Remove the lifting fixture and the support fixture. Use hoist equipment.

    4. Remove the guide shaft from the support fixture.

    9. SUBTASK 72-50-10-030-061-B00 Remove the Lifting Fixture and the Support Fixture (Only V2533)

    1. CAUTION

      DO NOT TURN THE LP TURBINE CASE AND ROTOR IN THE ASSEMBLY/DISASSEMBLY FIXTURE WITHOUT THE FOLLOWING SPECIAL TOOLS. IAE 1M14014 Support fixture 1 OFF AND IAE 1M14465 Locating disk 1 OFF. IF YOU TURN THE MODULE WITHOUT THESE TOOLS THE LP TURBINE CASE AND ROTOR CAN BE DAMAGED.

      Loosen and remove all the 19 screws which attach the lifting fixture to the turbine case rear flange.

    2. Loosen the knurled nuts of the support fixture. Turn the clamps to the inner.

    3. Remove the lifting fixture and the support fixture. Use hoist equipment.

    4. Remove the guide shaft from the support fixture.

    10. SUBTASK 72-50-10-030-139 Disassemble the Lifting Fixture and the Support Fixture

    1. Remove the three nuts on the guide sleeves.

    2. Use hoist equipment. Disengage the lifting fixture from the support fixture.

    3. Put the lifting fixture and the support fixture on a rack.

    11. Figure: Attach the lifting fixture to the LP turbine module

    Attach the lifting fixture to the LP turbine module

    Figure: Install the LP turbine in to the assembly/disassembly fixture

    Install the LP turbine in to the assembly/disassembly fixture

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0AM53
Tool Number:IAE 1M14000
Tool Name:IAE 1M14000 Lifting fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14001
Tool Name:IAE 1M14001 Support fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14009
Tool Name:IAE 1M14009 Storage stand
Manufacturer Code:0AM53
Tool Number:IAE 1M14010
Tool Name:IAE 1M14010 Assembly/Disassembly fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14014
Tool Name:IAE 1M14014 Support fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14031
Tool Name:IAE 1M14031 Assembly stand
Manufacturer Code:0AM53
Tool Number:IAE 1M14051
Tool Name:IAE 1M14051 Locating disk
Manufacturer Code:0AM53
Tool Number:IAE 1M14063
Tool Name:IAE 1M14063 Guide fixture
Manufacturer Code:0AM53
Tool Number:IAE 1M14092
Tool Name:IAE 1M14092 Guide shaft
Manufacturer Code:0AM53
Tool Number:IAE 1M14110
Tool Name:IAE 1M14110 Turnover stand
Manufacturer Code:0AM53
Tool Number:IAE 1M14465
Tool Name:IAE 1M14465 Locating disk
Manufacturer Code:LOCAL
Tool Number:Rack pallet
Tool Name:Rack pallet