TASK 72-50-25-300-030 LPT Outer Diffuser Support - Weld Repair Cracks, Repair-030 (VRS4599)

DMC:V2500-A0-72-50-2502-00A-627A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-25-300-030 LPT Outer Diffuser Support - Weld Repair Cracks, Repair-030 (VRS4599)

Effectivity

FIG/ITEM

PART NO.

01-010

3A1907

Material of component

PART IDENT

IAE

SYMBOL

MATERIAL

Outer Diffuser Support Assembly

C263

Strip Seal

Hastelloy X

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM

NOTE

  1. For more equipment and materials necessary to do this repair, refer to the SPM TASKS given below:

    70-23-05-230-501

    70-31-13-310-501

  2. Equivalent equipment can be used.

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-184 WELDING FILLER WIRE, NICKELLOCALCoMat 03-184
CoMat 03-387 WELDING FILLER WIRELOCALCoMat 03-387

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-25-320-060 Prepare the Cracks Before Welding

    2. Refer to Figure.

      1. Completely V-groove the full length of the crack.

      2. Keep material to a minimum to remove cracks. Use hand held grinder.

        Refer to the SPM TASK 70-31-13-310-501.

    1. SUBTASK 72-50-25-110-084 Clean the Outer Diffuser Support Assembly

      1. Clean the areas to be welded.

      2. Refer to the SPM TASK 70-31-13-310-501.

    1. SUBTASK 72-50-25-310-060 Weld Repair the Cracks

    2. Refer to Figure.

    1. SUBTASK 72-50-25-230-086 Examine the Welded Areas for Cracks

      1. Do the test for cracks.

      2. Refer to the SPM TASK 70-23-05-230-501.

        Use medium sensitivity level.

        No cracks are permitted.

    1. SUBTASK 72-50-25-320-061 Dress the Welded Areas

      CAUTION

      DO NOT OVERHEAT THE AREAS TO BE DRESSED.
      1. Dress the welds.

      2. Welded areas must be equal to the original contours and must be flush with the adjacent surfaces. Remove burrs and sharp edges.

        Use hand held grinder.

  1. Figure: Repair Details and Dimensions

    Repair Details and Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:0XPV7
Supply Number:CoMat 03-184
Type:sp01
Supply Short Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Supply Name:CoMat 03-184 WELDING FILLER WIRE, NICKEL
Specification Groups:
Doc NumberType
MSRR9500/16C-263
OMAT:3/62C-263
Suppliers:
ManufacturerRemarks
0XPV7
28553
2R602
80357
IE306
K6970
Manufacturer Code:LOCAL
Supply Number:CoMat 03-387
Type:sp01
Supply Short Name:CoMat 03-387 WELDING FILLER WIRE
Supply Name:CoMat 03-387 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
C-263 AMS 5966 (was PWA 1087)
Suppliers:
ManufacturerRemarks
LOCAL
2R602
58401