TASK 72-50-33-300-030 LPT Stage 3 Rotating Airseal - Blend Repair On The Knife Edge Seals, Repair-030 (VRS4241)

DMC:V2500-A0-72-50-3303-01A-649A-C|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-33-300-030 LPT Stage 3 Rotating Airseal - Blend Repair On The Knife Edge Seals, Repair-030 (VRS4241)

Effectivity

FIG/ITEM

PART NO.

01-200

3A0963

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stage 3 turbine airseal

Waspaloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Refurbishment of abradable coating on the knife edge seals is not a requirement after blending.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Dial caliperLOCALDial caliper
Illuminated comparator magnifierLOCALIlluminated comparator magnifier
Radius gage setLOCALRadius gage set
FileLOCALFile
Hand held stonesLOCALHand held stones

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-33-350-092 Blend Repair the Knife Seal Edges

      NOTE

      1. Keep material removal to the minimum to remove damage.

      2. Do not try to make straight bent knife seal edges.

      3. The total area of blends on each knife seal edge must not be more than 0.093 sqin. (60 sqmm) provided the nearest blend on the adjacent knife edge is more than 2.00in. (50.8 mm) away.

      4. The total area of blends on each knife seal edge must not be more than 0.046 sqin. (30 sqmm) provided the nearest blend on the adjacent knife edge is less than 2.00in. (50.8 mm) away.

      1. Blend repair in area A1.

      2. Blend damages.

        The maximum permitted depth of the blend repair is 0.040in. (1.0 mm).

        For dimensions refer to Figure.

        Use files and hand held stones.

        After blending, the knife seal edge must be burr free.

    1. SUBTASK 72-50-33-230-098 Examine the Blended Areas for Cracks

      1. Do the test for cracks.

      2. Refer to the SPM TASK 70-23-05-230-501.

        Use ultra high sensitivity level.

        No cracks are permitted.

    1. SUBTASK 72-50-33-220-120 Do the Post Repair Inspection

      1. Visually examine the blended areas.

      2. Use illuminated comparator magnifier, dial caliper and radius gage.

        The surface finish and profile of the blended areas must be smooth and continuous, without sharp edges.

    1. SUBTASK 72-50-33-350-093 Do the Post Repair

      1. Rebalance the turbine airseal.

      2. Refer to Repair VRS4244 TASK 72-50-33-300-033.

  1. Figure: Blend repair the knife seal edges of the stage 3 turbine airseal

    Blend repair the knife seal edges of the stage 3 turbine airseal

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Dial caliper
Tool Name:Dial caliper
Manufacturer Code:LOCAL
Tool Number:File
Tool Name:File
Manufacturer Code:LOCAL
Tool Number:Hand held stones
Tool Name:Hand held stones
Manufacturer Code:LOCAL
Tool Number:Illuminated comparator magnifier
Tool Name:Illuminated comparator magnifier
Manufacturer Code:LOCAL
Tool Number:Radius gage set
Tool Name:Radius gage set