TASK 72-50-42-300-015 No. 5 Bearing Seal Front Spacer - Lap And Chromium Plate The Contact Surface(s), Repair-015 (VRS3205)

DMC:V2500-A0-72-50-4203-00A-647A-C|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-42-300-015 No. 5 Bearing Seal Front Spacer - Lap And Chromium Plate The Contact Surface(s), Repair-015 (VRS3205)

Effectivity

FIG/ITEM

PART NO.

20-160

2A2919

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

No. 5 bearing seal spacer

-

AMS 6322 or AMS 6323

steel alloy

General

Price and avialability - refer to IAE

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
FurnaceLOCALFurnace

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-42-220-083 Examine the No. 5 Bearing Seal Spacer to Select the Repair Method

      1. Check the thickness of the seal spacer and the wear.

      2. If there is sufficient thickness, you can repair the seal spacer by lapping.

        Refer to Step.

        If the damage cannot be removed by lapping, do the chromium plate repair.

    1. SUBTASK 72-50-42-320-055 Machine the Contact Surface(s) of the No. 5 Bearing Seal Spacer before Chromium Plate

      1. Machine the contact surface(s).

      2. Keep the removal of material to the minimum necessary to remove the wear and damage and to permit sufficient plating thickness.

        The plating thickness must be 0.002 to 0.008 in. (0.051 to 0.203 mm) after finish machining.

        If the surface(s) were plated before, you can strip the plating. Refer to the SPM TASK 70-33-02-330-501.

    1. SUBTASK 72-50-42-230-056 Examine the No. 5 Bearing Seal Spacer

      1. Fluorescent penetrant inspect the seal spacer.

      2. Refer to the SPM TASK 70-23-01-230-501.

        No cracks are permitted.

    1. SUBTASK 72-50-42-330-053 Chromium Plate the Contact Surface(s) of the No. 5 Bearing Seal Spacer

      1. Chromium plate the contact surface(s) of the seal spacer.

      2. Refer to Figure and the SPM TASK 70-33-02-330-501.

        Apply chromium plate to a sufficient thickness to permit finish machining.

        Plating outside the repair area is permitted but must be removed.

    1. SUBTASK 72-50-42-110-055 Clean the No. 5 Bearing Seal Spacer

      1. Clean the seal spacer.

      2. Flush the seal spacer with cold water.

        Flush the seal spacer with hot water.

        Dry the seal spacer with air blast.

    1. SUBTASK 72-50-42-370-053 Bake after Chromium Plate

      1. Bake the seal spacer after chromium plate.

      2. Put the seal spacer into a furnace at 735 to 765 deg F (391 to 407 deg C) for two hours.

    1. SUBTASK 72-50-42-320-056 Machine the Contact Surface(s) of the No. 5 Bearing Seal Spacer after Chromium Plate

      1. Machine the contact surface(s) of the seal spacer after chromium plate.

      2. Refer to Figure. Break the edges to 0.003 to 0.015 in. (0.08 to 0.38 mm) after machining.

    1. SUBTASK 72-50-42-110-056 Lap the Contact Surface(s) of the No. 5 Bearing Seal Spacer

      1. Lap the seal spacer.

      2. Refer to the SPM TASK 70-11-18-300-503.

    1. SUBTASK 72-50-42-220-084 Examine the Repair

      1. Examine the seal spacer after chromium plate or lapping.

      2. Refer to Figure and TASK 72-50-42-200-000 (INSPECTION/CHECK-000).

        Do a visual inspection of the plated area to examine for cracks and adhesion.

        The thickness of the plate after finish machining must be 0.002 to 0.008 in. (0.051 to 0.203 mm). Examine for the flatness and surface finish after plating or lapping.

  1. Figure: Chromium plate or lap the contact surface(s) of the No. 5 bearing seal spacer

    Chromium plate or lap the contact surface(s) of the No. 5 bearing seal spacer

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Furnace
Tool Name:Furnace
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Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment