TASK 72-50-53-300-027 Turbine Exhaust Case (TEC) - Nickel Plate The Front Flange Locating Pin Hole, Repair-027 (VRS5411)

DMC:V2500-A0-72-50-5301-00A-647A-C|Issue No:002.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-50-53-300-027 Turbine Exhaust Case (TEC) - Nickel Plate The Front Flange Locating Pin Hole, Repair-027 (VRS5411)

Effectivity

FIG/ITEM

PART NO.

01-001

4A0814

01-001A

4A0825

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Turbine exhaust case assembly

Corrosion and heat

resistant steel

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Vapor degreaserLOCALVapor degreaser
Process Plating TanksLOCALProcess plating tanks
FurnaceLOCALFurnace
Magnifying glassLOCALMagnifying glass
Vibrating marking pencilLOCALVibrating marking pencil
BasketLOCALBasket

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-53-320-051 Machine the Locating Pin Hole in the Front Flange

    1. Refer to: Figure

      2. Machine the locating pin hole in the front flange.

      1. Remove all damage and wear.

        Keep the removal of material to the minimum necessary to remove the damage.

        The preplating diameter must be between 0.2601 to 0.2697in. (6.606 to 6.850 mm).

    2. SUBTASK 72-50-53-230-054 Examine the Case

      1. Do the fluorescent penetrant inspection for cracks.

      1. Refer to the SPM TASK 70-23-05-230-501.

        No cracks are permitted.

      2. Drain the fluorescent penetrant from the struts.

      1. Repair, VRS3655 TASK 72-50-53-300-076 (REPAIR-076).

    3. SUBTASK 72-50-53-330-051 Nickel Plate the Locating Pin Hole in the Front Flange

    1. Refer to: Figure

      2. Mask the areas of the case not to be plated.

      3. Do the nickel plating.

      1. Refer to the SPM TASK 70-33-10-200-502.

        Plate to a sufficient thickness to permit the machining to the last dimensions.

        The plating out ot the locating pin hole area is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the case.

      1. Flush with cold water.

        Flush with hot water.

        Dry with air blast.

    4. SUBTASK 72-50-53-370-051 De-embrittle the Case

      1. Put the case into a furnace at 349 to 399 deg F (176 to 204 deg C) for 4 hours.

      1. Do this procedure as soon as possible in less than 4 hours after the plating.

    5. SUBTASK 72-50-52-220-081 Examine the Case

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

        No circumferential cracks are permitted.

        No rough and blistering are permitted.

    6. SUBTASK 72-50-53-320-052 Machine the Locating Pin Hole in the Front Flange

    1. Refer to: Figure

      2. Machine the locating pin hole.

      1. The last dimensions of the locating pin hole must be between 0.2579 to 0.2589 in. (6.550 to 6.576 mm).

        Chamfers where necessary.

    7. SUBTASK 72-50-53-220-082 Examine the Nickel Plated Area

      1. Do the visual inspection of the plated areas for cracks and adhesion.

      1. Use a 4x magnifiying glass.

        The natural network crack, emphasized by grinding is permitted.

      2. Measure the thickness of the plating.

      1. Do not accept thickness less than 0.0006in. (0.015 mm) after the last machining.

    8. SUBTASK 72-50-53-350-054 Record the Repair

      1. Vibro engrave VRS5411 adjacent to the part number.

      1. Remove the metal lifted by marking.

    9. Figure: Repair details and dimension

    Repair details and dimension

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Editorial correction due to conversion

Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
Manufacturer Code:LOCAL
Tool Number:Furnace
Tool Name:Furnace
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment