TASK 72-60-25-300-019 Fuel Pump Drive Gear Rotating Seal Ring - Nickel Plate The Piloting Diameter, Repair-019 (VRS5001)

DMC:V2500-A0-72-60-2503-00A-647A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-25-300-019 Fuel Pump Drive Gear Rotating Seal Ring - Nickel Plate The Piloting Diameter, Repair-019 (VRS5001)

Effectivity

FIG/ITEM

PART NO.

01-170

7T0473

01-170

7T0453

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Ring, Mating

-

AISI 440C

General

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machineLOCALGrinding machine
Magnetizing unitLOCALMagnetizing unit
Demagnetizing unitLOCALDemagnetizing unit
Vapor degreaserLOCALVapor degreaser
Process Plating TanksLOCALProcess plating tanks
FurnaceLOCALFurnace
Magnifying glassLOCALMagnifying glass

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-001 SOLVENT, DELETED0AM53CoMat 01-001
CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)LOCALCoMat 01-022
CoMat 01-043 SULFURIC ACID H2SO4LOCALCoMat 01-043
CoMat 01-063 SODIUM CYANIDE NaCNLOCALCoMat 01-063
CoMat 01-077 NICKEL CHLORIDE NiCl2+6H2OLOCALCoMat 01-077
CoMat 01-099 HYDROCHLORIC ACIDK6835CoMat 01-099
CoMat 01-341 ADDITIVE - DELETEDIE540CoMat 01-341
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067
CoMat 03-230 PLATING MATERIALLOCALCoMat 03-230
CoMat 03-231 PLATING MATERIALLOCALCoMat 03-231

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-25-320-081 Machine the Piloting Diameter of the Mating Ring

    1. Refer to Figure.

      2. Machine the piloting diameter. Remove all damage and wear. The piloting diameter must be between 1.6567 and 1.6626in. (42.08 and 42.23 mm) after the removal of damage.

      1. Keep the removal of material to the minimum necessary to remove the damage.

    2. SUBTASK 72-60-25-240-059 Examine the Mating Ring

      1. Do a magnetic particle inspection for cracks.

      1. Refer to the SPM TASK 70-24-01-240-501.

      2. No cracks are permitted.

    3. SUBTASK 72-60-25-330-070 Nickel Plate the Piloting Diameter of the Mating Ring

    1. Refer to Figure.

      2. Mask the areas of the rotating ring not to be plated.

      3. Do the nickel plating.

      1. Refer to the SPM TASK 70-33-06-300-503.

      2. Plate to a sufficient thickness to permit the machining to the last dimensions.

      3. Refer to the location 4.

      4. The plating out of the area C at locations 3 is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the mating ring.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    4. SUBTASK 72-60-25-370-065 De-embrittle the Mating Ring

      1. Put the mating ring into a furnace at 349 to 400 deg F (176 to 204 deg C) for 4 hours.

      1. Do this procedure as soon as possible in less than 4 hours after the plating.

    5. SUBTASK 72-60-25-220-109 Examine the Mating Ring

      1. Do a visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

      2. No circumferential cracks are permitted.

      3. No roughness or blistering is permitted.

    6. SUBTASK 72-60-25-320-082 Machine the Piloting Diameter of the Mating Ring

    1. Refer to Figure.

      2. Machine the piloting diameter. The last dimension of the piloting diameter must be between 1.6547 and 1.6555 in. (42.03 and 42.05 mm).

      1. Clean up the edges of the groove and chamfer where necessary.

    7. SUBTASK 72-60-25-220-110 Examine the Nickel Plated Areas

      1. Do a visual inspection of the plating areas for cracks and adhesion.

      1. Use a 4X magnifying glass.

      2. A natural network crack, emphasized by grinding is permitted.

    2. Measure the thickness of the plating. Do not accept thickness less than 0.0006 in. (0.015 mm).

    8. SUBTASK 72-60-25-350-083 Record the Repair

    1. Electrochemical etch VRS5001 adjacent to the part number.

    9. Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:IE540
Enterprise Name:COVENTYA Srl
BU Name:COVENTYA Srl
City:F Ili Rosselli
Zip Code:2-31050
Country:Villorba
Phone Number:39 0422 6145
Internet:www.coventya.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 01-001
Type:sp01
Supply Short Name:CoMat 01-001 SOLVENT, DELETED
Supply Name:CoMat 01-001 SOLVENT, DELETED
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐001 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐001 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 01-022
Type:sp01
Supply Short Name:CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)
Supply Name:CoMat 01-022 SODIUM HYDROXIDE NaOH (SOLID)
Specification Groups:
Doc NumberType
ASTM D 456 CAUSTIC SODA, PEARLS OR FLAKES
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0SV8
Manufacturer Code:LOCAL
Supply Number:CoMat 01-043
Type:sp01
Supply Short Name:CoMat 01-043 SULFURIC ACID H2SO4
Supply Name:CoMat 01-043 SULFURIC ACID H2SO4
Specification Groups:
Doc NumberType
OMAT:1/157 (RR REF)S.G 1.84 ANALAR GRADE
PMC 1003 TECHNICAL GRADE (PW REF)S.G 1.84 ANALAR GRADE
MTH 132 (95%-97%) (MTU REF)S.G 1.84 ANALAR GRADE
389-100025 (FIAT REF)S.G 1.84 ANALAR GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 01-063
Type:sp01
Supply Short Name:CoMat 01-063 SODIUM CYANIDE NaCN
Supply Name:CoMat 01-063 SODIUM CYANIDE NaCN
Specification Groups:
Doc NumberType
OMAT: 121 (RR REF)GPR
PMC 1505 (96% MIN) (PW REF)GPR
JCR-110 (JAEC REF)GPR
MTH 167 (MTU REF)GPR
389-400915 (FIAT REF)GPR
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IAE85
24853
Manufacturer Code:LOCAL
Supply Number:CoMat 01-077
Type:sp01
Supply Short Name:CoMat 01-077 NICKEL CHLORIDE NiCl2+6H2O
Supply Name:CoMat 01-077 NICKEL CHLORIDE NiCl2+6H2O
Specification Groups:
Doc NumberType
OMAT: 1/47 (RR REF)GPR
Suppliers:
ManufacturerRemarks
LOCAL
U1185
K6835
24853
Manufacturer Code:K6835
Supply Number:CoMat 01-099
Type:sp01
Supply Short Name:CoMat 01-099 HYDROCHLORIC ACID
Supply Name:CoMat 01-099 HYDROCHLORIC ACID
Specification Groups:
Doc NumberType
20 degree BAUME TECHNICAL GRADEPMC 1002 (PW REF)
Suppliers:
ManufacturerRemarks
K6835
IE272
24853
70657
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 01-341
Type:sp01
Supply Short Name:CoMat 01-341 ADDITIVE - DELETED
Supply Name:CoMat 01-341 ADDITIVE - DELETED
Specification Groups:
Doc NumberType
DELETED
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Supply Number:CoMat 03-230
Type:sp01
Supply Short Name:CoMat 03-230 PLATING MATERIAL
Supply Name:CoMat 03-230 PLATING MATERIAL
Specification Groups:
Doc NumberType
MTH 38NIPOSIT 65 R
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IE110
Manufacturer Code:LOCAL
Supply Number:CoMat 03-231
Type:sp01
Supply Short Name:CoMat 03-231 PLATING MATERIAL
Supply Name:CoMat 03-231 PLATING MATERIAL
Specification Groups:
Doc NumberType
MTH 39NIPOSIT 65 M
Suppliers:
ManufacturerRemarks
LOCAL
IE110
K6835
Manufacturer Code:LOCAL
Tool Number:Demagnetizing unit
Tool Name:Demagnetizing unit
Manufacturer Code:LOCAL
Tool Number:Furnace
Tool Name:Furnace
Link not Found
Manufacturer Code:LOCAL
Tool Number:Magnetizing unit
Tool Name:Magnetizing unit
Link not Found
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment