TASK 72-60-41-300-011 Angle Gearbox Casing - Nickel Plate The Radial Gear Support Seat Diameter, Repair-011 (VRS5107)

DMC:V2500-A0-72-60-4101-04A-647A-C|Issue No:003.00|Issue Date:2016-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-60-41-300-011 Angle Gearbox Casing - Nickel Plate The Radial Gear Support Seat Diameter, Repair-011 (VRS5107)

Effectivity

FIG/ITEM

PART NO.

01-300

4B0256

01-300

4B0354

Material of component

PART IDENT

SYMBOL

MATERIAL

Angle Gearbox Casing

Aluminum alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM

NOTE

Consumable materials are given in the SPM

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding MachineLOCALGrinding Machine
FPI inspection stationLOCALFPI inspection station
BasketLOCALBasket
Vapor degreaserLOCALVapor degreaser
Process Plating TanksLOCALProcess plating tanks
OvenLOCALOven
Magnifying glass, 4xLOCALMagnifying glass, 4x
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-60-41-320-057 Machine the Seat Diameter of the Casing

    1. Refer to Figure and Figure.

      2. Machine the seat diameter.

      1. The diameter must be between 5.12008 to 5.12598 in (130.050 to 130.200 mm) after the removal of the damage.

      2. Remove all the damage and wear. Keep the removal of the material to the minimum necessary to remove the damage.

    2. SUBTASK 72-60-41-220-081 Examine the Casing

      1. Do the local fluorescent penetrant inspection for cracks.

      1. Refer to SPM TASK 70-23-05-230-501.

      2. No cracks are permitted.

    3. SUBTASK 72-60-41-330-062 Nickel Plate the Seat Diameter of the Casing

    1. Refer to Figure and Figure.

      2. Mask the areas of the casing not to be plated.

      3. Do the nickel plating.

      1. Refer to SPM TASK 70-33-08-300-503.

      2. Plate to a sufficient thickness to permit machining to the last dimensions.

      3. The plating out of the seat diameter is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the support.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    4. SUBTASK 72-60-41-370-002 De-embrittle the Casing

      1. Put the housing into the oven at 241 deg Fto 260 deg F (116 deg C to 127 deg C) for 60 to 90 minutes.

      1. Do this process as soon as possible in less than 4 hours after the plating.

    5. SUBTASK 72-60-41-220-082 Examine the Casing

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant colour.

      2. No circumferential cracks are permitted.

      3. No roughness and blisters permitted.

    6. SUBTASK 72-60-41-320-058 Machine the Seat Diameter of the Casing

    1. Refer to Figure and Figure.

      2. Machine the bore diameter.

      1. The dimension of the diameter must be between 5.11811 in. to 5.11968 in (130.000 mm to 130.040 mm). Clean the edge and chamfer where necessary.

    7. SUBTASK 72-60-41-220-083 Examine the Nickel Plated Area

    1. Refer to Figure and Figure.

      2. Do the visual inspection of the plated area for cracks and adhesion.

      2. The natural network of crack, emphasized by grinding, is permitted.

    8. SUBTASK 72-60-41-350-070 Record the Repair

      1. Make a mark VRS5107 adjacent to the part number.

      1. Refer to SPM TASK 70-09-00-400-501, SUBTASK 70-09-00-400-001.

    9. Figure: Nickel plate the radial gearbox support seat diameter

    Nickel plate the radial gearbox support seat diameter

    Figure: Nickel plate the radial gearbox support seat diameter

    Nickel plate the radial gearbox support seat diameter

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:
Change Type:

Added new part number to the effectivity table. (11VF843A)

Change Type:

Corrected the SPM Task number

Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Link not Found
Manufacturer Code:LOCAL
Tool Number:Grinding Machine
Tool Name:Grinding Machine
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Manufacturer Code:LOCAL
Tool Number:Process plating tanks
Tool Name:Process Plating Tanks
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment