TASK 73-22-49-300-001 Fuel System Sensing Air Tubes - Blend Repair Surface Damage, Repair-001 (VRS1620)

DMC:V2500-A0-73-22-4900-00A-649A-C|Issue No:003.00|Issue Date:2020-02-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-22-49-300-001 Fuel System Sensing Air Tubes - Blend Repair Surface Damage, Repair-001 (VRS1620)

Effectivity

FIG./ITEM

PART NO.

01-100

5A8749

01-100

5A8793

01-500

5A9060

02-100

5A9059

02-100

6A6008

02-500

5A8737

02-500

5A9096

03-500

5A9364

05-100

5A8785

05-100

6A5309

05-300

6A5308

05-500

5A8762

05-500

6A6011

05-500

6A6192

05-500

6A6235

05-500

6A6236

06-100

5A0446

06-100

5A8735

06-100

5A8799

06-500

5A9093

07-100

5A0448

07-100

5A8736

07-100

5A8800

07-100

6M1250

08-100

5A8742

08-100

5A8782

08-100

6A5273

08-100

6A6015

08-300

5A8738

Material of Component

PART IDENT

SYMBOL

MATERIAL

Air tube assembly

Corrosion resistant steel

General

The practices and processes referred to in the procedure by the TASK number are in SPM.

Price and availability

Refer to IAE for these items.

Tools

Repair parts

Repair of spares

NOTE

To identify the consumable materials, refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Fluorescent Penetrant Inspection EquipmentLOCALFluorescent penetrant inspection equipment
Local etching equipmentLOCALLocal etching equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 05-021 WATERPROOF SILICON CARBIDE44197CoMat 05-021
CoMat 05-106 ABRASIVE STONEK6835CoMat 05-106
CoMat 01-099 HYDROCHLORIC ACIDK6835CoMat 01-099
CoMat 01-103 FERRIC CHLORIDE HEXAHYDRATEK6835CoMat 01-103

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-22-49-350-059 Remove the Damage on the Fuel System Air Tube

    2. Refer to Figure.

      1. Make smooth and hand polish. Remove the nicks, galls, and scores.

      2. Surface finish of the repaired area must be the same as the adjacent area.

      3. Refer to SPM TASK 70-35-03-300-501.

    1. SUBTASK 73-22-49-220-105 Examine the Repair on the Fuel System Air Tube

      1. Do a visual and dimensional inspection.

      2. Examine the repaired area for nicks, galls, and scores with a 10X magnifying glass.

      3. If blended areas exceeds the blend limit given in Figure refer to VRS7001 (Repair-001) SPM TASK 70-35-24-300-501.

    1. SUBTASK 73-22-49-XXX-XXX Make-Up of the Local Etch Solution

      1. Prepare the Local Etch Solution.

      2. Refer to SPM TASK 70-11-39-100-501.

    1. SUBTASK 73-22-49-XXX-XXX Do a Local Etching

      CAUTION

      ETCHING TIME REQUIRED 210 TO 220 SECONDS.
      1. Apply the Etch Solution on blended areas.

        1. Refer to SPM TASK 70-11-39-300-503.

        2. Etching time required 210 to 220 seconds.

    1. SUBTASK 73-22-49-230-062 Examine the Repair on the Fuel System Air Tube for Cracks

    2. Refer to Figure.

      1. Fluorescent penetrant examine the repaired area.

      2. Refer to SPM TASK 70-23-05-230-501.

      3. Cracks are not permitted.

  1. Figure: The Fuel System Air Tube Repair Dimensions

    The Fuel System Air Tube Repair Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revision Update (18VU507)

Manufacturer Code:44197
Enterprise Name:SAINT-GOBAIN INDUSTRIAL CERAMICS INC.
BU Name:SAINT-GOBAIN ABRASIVES, INC
Street:ONE NEW BOND STREET
P.O. Box:PO BOX 15008
City:WORCESTER
State:MA
Zip Code:01615-0008
Country:USA
Phone Number:1-508-795-5000
Fax Number:1-508-795-2828
Internet:www.saint-gobain-northamerica.com
Manufacturer Code:K6835
Enterprise Name:MED-LAB LTD
BU Name:MED-LAB LTD
Street:COPELAND ST
City:DERBY
Zip Code:DE1 2PU
Country:GREAT BRITAIN
Phone Number:44-1332-349094
Fax Number:44-1332-371237
Email:sales@med-lab.co.uk
Internet:www.med-lab.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 01-099
Type:sp01
Supply Short Name:CoMat 01-099 HYDROCHLORIC ACID
Supply Name:CoMat 01-099 HYDROCHLORIC ACID
Specification Groups:
Doc NumberType
20 degree BAUME TECHNICAL GRADEPMC 1002 (PW REF)
Suppliers:
ManufacturerRemarks
K6835
IE272
24853
70657
LOCAL
Manufacturer Code:K6835
Supply Number:CoMat 01-103
Type:sp01
Supply Short Name:CoMat 01-103 FERRIC CHLORIDE HEXAHYDRATE
Supply Name:CoMat 01-103 FERRIC CHLORIDE HEXAHYDRATE
Specification Groups:
Doc NumberType
TECHNICAL GRADE: LUMPED FeCl3.6H20OMAT: 123B (RR REF)
PMC 9726-1 (PW REF)
MTH 190 (MTU REF)
Suppliers:
ManufacturerRemarks
K6835
70657
LOCAL
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-021
Type:sp01
Supply Short Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-021 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/35 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 240 (ANSI B74.18 )
JCR-188 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
K6835
LOCAL
Manufacturer Code:K6835
Supply Number:CoMat 05-106
Type:sp01
Supply Short Name:CoMat 05-106 ABRASIVE STONE
Supply Name:CoMat 05-106 ABRASIVE STONE
Specification Groups:
Doc NumberType
(SS-S-736/2/26) (A-A-3068/2-26)SQUARE FINE SS-S-736 TYPE II CLASS A1
Suppliers:
ManufacturerRemarks
K6835
KC1D9
Manufacturer Code:LOCAL
Tool Number:Fluorescent penetrant inspection equipment
Tool Name:Fluorescent Penetrant Inspection Equipment
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