TASK 73-22-51-300-007 P4.9 Air Sensor Tubes and Manifolds - Wire Wrap Repair, Repair-007 (VRS3439)

DMC:V2500-A0-73-22-5100-01A-623A-C|Issue No:003.00|Issue Date:2015-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 73-22-51-300-007 P4.9 Air Sensor Tubes and Manifolds - Wire Wrap Repair, Repair-007 (VRS3439)

Effectivity

FIG/ITEM

PART NO.

20-050

2A2358-01

20-050

2A3125-01

20-180

2A2361-01

20-180

2A3124-01

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Left pressure control tube

AMS5557

Right pressure control tube

AMS5557

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

You can repair the pressure control tubes by one or both of the methods that follow depending on the damaged surface. If the damage is on a curved area, use the lockwire to repair the part. If the damage is on a straight area, use the sleeve to repair the part.

NOTE

To identify consumable materials, refer to the PCI.

Repair parts

FIG/ITEM

PART NO.

PART IDENT

QTY

20-123

AS3268-082

Sleeve

AR

20-253

AS3268-082

Sleeve

AR

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop Inspection EquipmentLOCALWorkshop Inspection Equipment
Torchbrazing equipmentLOCALTorch brazing equipment
FPI inspection stationLOCALFPI inspection station
Hydraulic test pumpLOCALHydraulic test pump

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-001 SOLVENT, DELETED0AM53CoMat 01-001
CoMat 01-007 ETHYL ALCOHOL C2H5OH (DENATURED)LOCALCoMat 01-007
CoMat 02-099 LINT-FREE CLOTHLOCALCoMat 02-099
CoMat 02-260LOCKWIRE (STAINLESS STEEL)LOCALCoMat 02-260
CoMat 03-004 INTERM. TEMP. BRAZINGWIRE, 24% AgLOCALCoMat 03-004
CoMat 03-005 BRAZING FLUXLOCALCoMat 03-005

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 73-22-51-110-054 Clean the Left and Right Pressure Control Tubes Before Braze

    1. Polish the surfaces to be brazed to give a good finish.

      2. Remove the grease from the tubes to be brazed.

      3. Clean the tubes to be brazed.

      1. Use a lint-free cloth made moist with CoMat 01-007 ETHYL ALCOHOL C2H5OH (DENATURED) Teflon tape.

    2. SUBTASK 73-22-51-310-051 Torch Braze the Left and Right Pressure Control Tubes

      1. Torch braze the tubes on a straight area.

      1. Refer to Figure.

      2. Use a sleeve to repair the tube.

      3. Refer to SPM TASK 70-31-01-310-501.

    3. SUBTASK 73-22-51-220-075 Examine the Repair

      1. Examine the tubes after braze.

      1. Examine the braze for good continuity.

      2. Braze the tubes again if the braze is not satisfactory.

    4. SUBTASK 73-22-51-230-059 Examine the Left and Right Pressure Control Tubes for Cracks

      1. Do a fluorescent penetrant inspection for cracks.

      1. Refer to SPM TASK 70-23-05-230-501.

      2. No cracks are permitted.

    5. SUBTASK 73-22-51-370-051 Do a Pressure Test on the Left and Right Pressure Control Tubes after Repair

      1. Do a pressure test on the tubes after repair.

      1. Use a hydraulic test pump.

      2. Apply an oil pressure of 370 psig (2551 kPa).

      3. Hold the test pressure for a minimum of one minute.

      4. No leaks are permitted.

    6. Figure: Left and Right Pressure Control Tubes Repair on a Straight Area

    Left and Right Pressure Control Tubes Repair on a Straight Area

    Figure: Left and Right Pressure Control Tubes Repair on a Curved Area

    Left and Right Pressure Control Tubes Repair on a Curved Area

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised format. (editorial change)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Supply Number:CoMat 01-001
Type:sp01
Supply Short Name:CoMat 01-001 SOLVENT, DELETED
Supply Name:CoMat 01-001 SOLVENT, DELETED
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐001 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐001 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 01-007
Type:sp01
Supply Short Name:CoMat 01-007 ETHYL ALCOHOL C2H5OH (DENATURED)
Supply Name:CoMat 01-007 ETHYL ALCOHOL C2H5OH (DENATURED)
Specification Groups:
Doc NumberType
PMC 9009 (PW REF)Reagent grade
MTH 133 (94%) (MTU REF)Reagent grade
Suppliers:
ManufacturerRemarks
LOCAL
K6835
IE441
24853
Manufacturer Code:X222X
Supply Number:CoMat 02-099
Type:sp01
Supply Short Name:CoMat 02-099 LINT-FREE CLOTH
Supply Name:CoMat 02-099 LINT-FREE CLOTH
Specification Groups:
Doc NumberType
WHERE COMAT 02-099 IS SPECIFIED WITH NO SUFFIX, USE COMAT 02-099A OR COMAT 02-099B.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 02-260
Type:sp01
Supply Short Name:CoMat 02-260LOCKWIRE (STAINLESS STEEL)
Supply Name:CoMat 02-260LOCKWIRE (STAINLESS STEEL)
Specification Groups:
Doc NumberType
AMS 5685 0.032 IN DIA (0,813 MM)
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:LOCAL
Supply Number:CoMat 03-004
Type:sp01
Supply Short Name:CoMat 03-004 INTERM. TEMP. BRAZING WIRE,24% Ag
Supply Name:CoMat 03-004 INTERM. TEMP. BRAZINGWIRE, 24% Ag
Specification Groups:
Doc NumberType
MSRR9500/93MATTIBRAZE 24
OMAT:3/33
Suppliers:
ManufacturerRemarks
LOCAL
91874
IE306
IAE82
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 03-005
Type:sp01
Supply Short Name:CoMat 03-005 BRAZING FLUX
Supply Name:CoMat 03-005 BRAZING FLUX
Specification Groups:
Doc NumberType
MSRR9500/126MATTIFLUX TENACITY NO. 5
OMAT:3/35
Suppliers:
ManufacturerRemarks
LOCAL
IAE82
IE441
K6835
08489
09535
91874
IE306
Link not Found
Manufacturer Code:LOCAL
Tool Number:Hydraulic test pump
Tool Name:Hydraulic test pump
Manufacturer Code:LOCAL
Tool Number:Torch brazing equipment
Tool Name:Torchbrazing equipment
Link not Found