TASK 75-24-48-300-014 HPT ACC Air Tubes - Replace the Pin, Repair-014 (VRS1549)

DMC:V2500-A0-75-24-4802-02A-920A-C|Issue No:002.00|Issue Date:2020-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-24-48-300-014 HPT ACC Air Tubes - Replace the Pin, Repair-014 (VRS1549)

Effectivity

FIG/ITEM

PART NO.

02-200

2A1545

02-210

2A1549

02-220

2A1553

02-230

2A1557

02-400

2A1547

02-410

2A1551

02-420

2A1555

02-430

2A1559

Material of component

PART IDENT

SYMBOL

MATERIAL

TCC tube assembly

Fe 18.5 Cr-11 Ni-0.4 Ti

TCC tube assembly (Pin)

Fe 18.5 Cr-11 Ni-0.4 Ti

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

For the method to clean the parts, refer to Cleaning-000 TASK 75-24-48-100-100.

NOTE

To identify the consumable materials refer to the PCI.
Other consumable materials are given in the SPM.

Repair parts

FIG/ITEM

PART NO.

PART IDENT

QTY

02-204

2A0240

Pin

2 off

02-214

2A0240

Pin

2 off

02-224

2A0240

Pin

2 off

02-234

2A0240

Pin

2 off

02-404

2A0240

Pin

2 off

02-414

2A0240

Pin

2 off

02-424

2A0240

Pin

2 off

02-434

2A0240

Pin

2 off

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Tungsten inert gas system (TIG)LOCALTungsten inert gas system (TIG)
Grinder, hand held pneumaticLOCALGrinder, hand held pneumatic
Magnifying GlassLOCALMagnifying Glass

8x

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-204 WELDING FILLER WIRELOCALCoMat 03-204

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 75-24-48-350-146 Cut Out the Pin

    2. Refer to Figure.

      1. Cut out the pin.

      2. Refer to Figure.

    1. SUBTASK 75-24-48-350-147 Remove all the Soil from the Surface

      1. Remove all the oxides, hydrocarbon, grit and scale from the surface to be welded and adjacent area by local cleaning.

      2. Refer to Cleaning-000 TASK 75-24-48-100-100.

    1. SUBTASK 75-24-48-350-148 Weld the Pin

    2. Refer to Figure.

      1. Weld the pin to the support by tungsten inert gas (TIG) weld.

      2. Refer to Figure.

      1. In contact area, remove excess weld and dress flush with adjacent area.

    1. SUBTASK 75-24-48-310-079 Heat Treat the TCC Tube Assemblies

      1. Heat treat the TCC tube assemblies.

      2. Stress relieve at 1200 deg F plus or minus 25 deg F (649 deg C plus or minus 14 deg C) for one hour.

    1. SUBTASK 75-24-48-220-090 Examine the Welded Area for Cracks

      1. Penetrant examine the repaired area.

      2. Refer to SPM TASK 70-23-05-230-501.

      1. Visually examine the repaired area.

      2. Refer to Inspection-000 TASK 75-24-48-200-100.

  1. Figure: Replacement of the Pin

    Replacement of the Pin

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised step to add tool. (19VC566)

Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-204
Type:sp01
Supply Short Name:CoMat 03-204 WELDING FILLER WIRE
Supply Name:CoMat 03-204 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:306MSRR9500/2 B.S.2901:1970 347 S96/FORM. BSS2901 A8Nb
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE306
Manufacturer Code:LOCAL
Tool Number:Grinder, hand held pneumatic
Tool Name:Grinder, hand held pneumatic
Manufacturer Code:LOCAL
Tool Number:Magnifying Glass
Tool Name:Magnifying Glass
Manufacturer Code:LOCAL
Tool Number:Tungsten inert gas system (TIG)
Tool Name:Tungsten inert gas system (TIG)