TASK 75-24-49-300-019 LPT ACC Support Assemblies - Weld Repair, Repair-019 (VRS4364)

DMC:V2500-A0-75-24-4915-02A-627A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-24-49-300-019 LPT ACC Support Assemblies - Weld Repair, Repair-019 (VRS4364)

Effectivity

FIG/ITEM

PART NO.

02-490

3A2350

02-720

3A2355

03-490

3A2365

03-720

3A2362

04-010

3A2337

04-410

3A2358

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Support assembly

1.4544.9/1.4546.9

General

Price and availability - none.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

For more equipment and materials necessary to do this repair, refer to SPM TASK 70-23-01-230-501, SPM TASK 70-23-02-230-501, SPM TASK 70-23-05-230-501 and SPM TASK 70-31-13-310-501.
Equivalent equipment may be used.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-204 WELDING FILLER WIRELOCALCoMat 03-204

Spares

NONE

Safety Requirements

NONE

Procedure

  1. SUBTASK 75-24-49-310-054 Prepare the Support Assembly for the Welding Procedure

    NOTE

    Before trying repair, remove inserts, refer to VRS4366 (Repair-021) TASK 75-24-49-300-021 and clip nuts, refer to VRS4365 (Repair-020) TASK 75-24-49-300-020.
    Before trying a repair to half loop clamp or in a area adjacent to a half loop clamp, remove half loop clamp and clip nuts, refer to VRS4365 (Repair-020) TASK 75-24-49-300-020.
    After repair, assemble half loop clamp and clip nuts, refer to VRS4365 (Repair-020) TASK 75-24-49-300-020 and put in new inserts where applicable, refer to VRS4366 (Repair-021) TASK 75-24-49-300-021.
    1. SUBTASK 75-24-49-322-052 Remove the Cracks

      1. Vee-groove the cracks.

      2. It is permitted to vee-groove cracks before weld repair.

    1. SUBTASK 75-24-49-110-071 Clean the Support Assembly

      1. Clean the areas around the cracks on both sides of the support assembly if possible.

      2. Refer to SPM TASK 70-31-13-310-501.

    1. SUBTASK 75-24-49-310-055 Weld Repair the Support Assembly

      1. Tungsten inert gas weld cracks on the two sides.

      2. Refer to Figure.

      3. Refer to SPM TASK 70-31-13-310-501.

    1. SUBTASK 75-24-49-230-080 Examine the Welded Areas for Cracks

      1. Do the test for cracks.

      2. Refer to SPM TASK 70-23-05-230-501.

      3. No cracks are permitted.

    1. SUBTASK 75-24-49-320-057 Dress the Welded Areas

      CAUTION

      DO NOT OVERHEAT THE AREAS WHICH ARE TO BE DRESSED.
      1. If necessary dress the welds on functional or connecting faces until they make a continuous surface with the adjacent areas.

      2. No raised material is permitted on functional or connecting faces.

      3. Use hand held pneumatic grinder.

    1. SUBTASK 75-24-49-230-081 Do the Post Repair Inspection

      1. Do the test for cracks.

      2. No cracks are permitted.

  2. Figure: Weld Repair of the Support Assemblies

    Weld Repair of the Support Assemblies

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 03-204
Type:sp01
Supply Short Name:CoMat 03-204 WELDING FILLER WIRE
Supply Name:CoMat 03-204 WELDING FILLER WIRE
Specification Groups:
Doc NumberType
OMAT:306MSRR9500/2 B.S.2901:1970 347 S96/FORM. BSS2901 A8Nb
Suppliers:
ManufacturerRemarks
LOCAL
22994
IE306