TASK 79-22-41-300-012 Oil Scavenge Pump - Related Parts - Nickel Plate The Inner Diameter Of The Drive Gear, Repair-012 (VRS5347)

DMC:V2500-A0-79-22-4100-01A-647A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-22-41-300-012 Oil Scavenge Pump - Related Parts - Nickel Plate The Inner Diameter Of The Drive Gear, Repair-012 (VRS5347)

Effectivity

FIG/ITEM

PART NO.

01-300

4P7017

01-300

4P7316

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Drive Gear

10NiCrMo13 (AMS 6265)

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop Inspection EquipmentLOCALWorkshop Inspection Equipment
Grinding MachineLOCALGrinding Machine
FPI inspection stationLOCALFPI inspection station
BasketLOCALBasket
Process Plating TanksLOCALProcess Plating Tanks
OvenLOCALOven
Magnifying glassLOCALMagnifying glass
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-22-41-320-053 Machine the Inner Diameter of the Drive Gear

    1. Refer to Figure.

      2. Machine the inner diameter.

      1. Remove all damage and wear. The inner diameter must be between 0.8657 and 0.8726 in. (21.990 and 22.165 mm) after the removal of the damage.

      2. Keep the removal of the material to the minimum necessary, to remove the damage.

    2. SUBTASK 79-22-41-430-051 Examine the Drive Gear

      1. Do the magnetic particle inspection for cracks.

      1. Refer to SPM TASK 70-24-01-240-501.

      2. No cracks are permitted.

    3. SUBTASK 79-22-41-330-066 Nickel Plate the Inner Diameter of the Drive Gear

    1. Refer to Figure.

      2. Apply masking the areas of the drive gear not to be plated.

      3. Do the nickel plating.

      1. Refer to SPM TASK 70-33-08-300-503.

      2. Plate to a sufficient thickness to permit machining to the last dimensions.

      3. The plating out of the mating surface is permitted, but must be removed.

    4. Remove the masking.

      5. Clean and dry the drive gear.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with an air blast.

    4. SUBTASK 79-22-41-370-052 De-embrittle the Drive Gear

      1. Put the drive gear into an Oven at 349 to 400 deg F (176 to 204 deg C) for 4 hours

      1. Do this procedure as soon as possible, in less than 4 hours, after plating.

    5. SUBTASK 79-22-41-220-158 Examine the Drive Gear

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

      2. No circumferential cracks are permitted.

      3. No roughness or blistering is permitted.

    6. SUBTASK 79-22-41-320-054 Machine the Inner Diameter of the Drive Gear

    1. Refer to Figure.

      2. Machine the inner diameter.

      1. The dimension of the inner diameter must be between 3.8647 and 3.8653 in. (21.965 and 21.980 mm).

      2. Chamfer, where necessary.

    7. SUBTASK 79-22-41-220-159 Examine the Nickel Plated Area

    1. Refer to Figure.

      2. Do the visual inspection of the plated area for cracks and adhesion.

      1. Use a 4X Magnifying glass. The natural network crack, emphasized by grinding is permitted.

      3. Measure the thickness of the plating.

      1. Do not accept a thickness of less than 0.0006 in. (0.015 mm), after the last machining.

    8. SUBTASK 79-22-41-350-070 Record the Repair

    1. Refer to Figure.

      2. Vibro-engrave VRS5347 adjacent to the part number.

      2. Remove the metal lifted by marking.

    9. Figure: Repair Details And Dimensions

    Repair Details And Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Link not Found
Manufacturer Code:LOCAL
Tool Number:Grinding Machine
Tool Name:Grinding Machine
Link not Found
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
Link not Found
Link not Found
Link not Found