TASK 80-13-49-300-001 Starter Air Ducts - Repair The Support Ring That Has A Bent Support Lug, Repair-001 (VRS2953)

DMC:V2500-A0-80-13-4900-00A-271A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 80-13-49-300-001 Starter Air Ducts - Repair The Support Ring That Has A Bent Support Lug, Repair-001 (VRS2953)

Effectivity

FIG/ITEM

PART NO.

01-010

740-5121-501

01-010

740-5121-503

01-010

740-5121-505

01-010

740-5121-507

01-010

740-5121-509

01-010

740-5121-511

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Support lug

Stainless steel

General

Price and availability - none

The practices and processes referred to in the procedures by the TASK numbers are in the SPM.

A backing-block must be locally manufactured from a square piece of stainless steel block. One face of the backing-block must be smooth and flat and must have no burrs.

If the support lug has been repaired before, do not do this repair.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Steel ruleLOCALSteel rule
Straight edgeLOCALStraight edge

6.0 in. (152.4 mm) long

Nylon malletLOCALNylon mallet

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 80-13-49-350-051 Repair the Support Lug

    2. Refer to Figure.

      1. CAUTION

        MAKE SURE THAT THERE ARE NO BURRS OR SHARP EDGES ON THE BACKING BLOCK. MAKE SURE THAT THERE ARE NO UNWANTED PARTICLES, DIRT OR GRIT ON THE BACKING-BLOCK OR ON THE SUPPORT LUG. THESE COULD CAUSE SCRATCHES OR CRACKS DURING THE REPAIR.

        Repair the support lug

      2. Use the backing-block.

      3. Put the face of the backing-block against the support lug.

      4. Make sure that this face of the backing-block is smooth and flat and has no burrs.

      5. Use the Nylon mallet.

      6. Refer to Figure and change the shape of the support lug to the correct shape.

      7. Use no more force than is necessary to change the shape of the support lug.

      8. If the support lug must be moved through more than 5 degrees during the repair, discard the support lug.

    1. SUBTASK 80-13-49-220-051 Examine the Shape of the Support Lug

    2. Refer to Figure.

      1. Examine the straight parts of the support lug

      2. Use the Straight edge.

      3. Refer to Figure and make sure that these parts are straight.

      1. Make sure that the dimensions of the support lug are correct

      2. Use the Steel rule.

      3. Refer to Figure. If the dimensions are not correct, do Step.

    1. SUBTASK 80-13-49-230-051 Examine the Repaired Support Lug

      1. Do a dye penetrant test on the support lug

      2. Refer to SPM TASK 70-23-05-230-501.

    1. SUBTASK 80-13-49-350-052 Put the Repair Scheme Number on the Support Lug

      1. Mark the repair scheme number VRS2953 on the support lug adjacent to the repair area.

      2. Refer to SPM TASK 70-09-00-400-501 and use the electro-etch method.

  1. Figure: Support Lug Repair - Dimensions

    Support Lug Repair - Dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Tool Number:Nylon mallet
Tool Name:Nylon mallet
Manufacturer Code:LOCAL
Tool Number:Steel rule
Tool Name:Steel rule
Manufacturer Code:LOCAL
Tool Number:Straight edge
Tool Name:Straight edge