TASK 72-32-35-300-003 Front Bearing Compartment Rear Air Seal Assembly - Replace The Sealing Strip, Repair-003 (VRS1256)

DMC:V2500-A1-72-32-3501-01A-920A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-32-35-300-003 Front Bearing Compartment Rear Air Seal Assembly - Replace The Sealing Strip, Repair-003 (VRS1256)

Effectivity

FIG/ITEM

PART NO.

01-100

5R0057

01-100

5R0176

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

Seal holder

Titanium alloy

Strip

Silicone rubber

General

Price and availability

Refer to IAE for any of the following:

Tools

Engine parts

Repair of spares

This Repair gives the procedure for replacing the sealing strip.

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

To identify the consumable materials refer to the PCI.
Other consumable materials are given in the SPM TASK 70-36-02-360-501.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3J13237 Bonding clamp0AM53IAE 3J132371
IAE 3J13237 Bonding clamp0AM53IAE 3J13237

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 08-013 COLD CURING SILICONE COMPOUNDLOCALCoMat 08-013
CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT0AM53CoMat 08-014

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Sealing strip5R02551

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-35-350-054 Remove the Damaged Sealing Strip

      1. Remove the damaged sealing strip.

      1. Clean the seal holder.

    1. SUBTASK 72-32-35-350-055 Prepare the Bonding Surface

    2. Refer to Figure

      1. Prepare the bonding surface.

      2. Refer to the SPM TASK 70-36-02-360-501.

    1. SUBTASK 72-32-35-350-056 Prime the Bonding Surface

    2. Refer to Figure.

      1. CAUTION

        THE PRIMER MUST BE APPLIED WITHIN 8 HOURS AFTER THE MATING SURFACES ARE PREPARED.
        DO NOT APPLY THE PRIMER ON THE SURFACE OF THE SEALING STRIP.

        Prime the bonding surface.

    1. SUBTASK 72-32-35-360-051 Bond the Sealing Strip

    2. Refer to Figure.

      1. CAUTION

        INCLUSION OF AIR IN THE BONDING SURFACE MUST BE PREVENTED AND EXCESS COMPOUND MUST BE REMOVED.

        Bond the ends of the sealing strip and bond the sealing strip to the seal holder for 2 hours at room temperature.

      1. Cure for 48 hours at room temperature.

      2. Do not apply a load during this time.

      1. Visually inspect for correct bonding.

        1. Refer to Figure.

        2. Make sure that there is no evidence of foreign inclusion, delamination, soft spot and lack of bonding.

    1. SUBTASK 72-32-35-220-060 Examine the Rear Air Seal Assembly

      1. Visually examine the rear air seal assembly.

  1. Figure: Bonding of sealing strip

    Bonding of sealing strip

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X222X
Supply Number:CoMat 08-013
Type:sp01
Supply Short Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Supply Name:CoMat 08-013 COLD CURING SILICONE COMPOUND
Specification Groups:
Doc NumberType
If CoMat 08-013 is specified without an asterisk or a letter suffix, use one of the letter suffix alternative materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:X222X
Supply Number:CoMat 08-014
Type:sp01
Supply Short Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Supply Name:CoMat 08-014 PRIMER, SILICONE ADHESIVE/SEALANT
Specification Groups:
Doc NumberType
Use the applicable letter suffix material. Refer to SPM TASK 70-36-02-360-501.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:0AM53
Tool Number:IAE 3J13237
Tool Name:IAE 3J13237 Bonding clamp