TASK 72-50-53-300-028 Turbine Exhaust Case (TEC) - Nickel Plate The Oil Tubes Mating Surfaces, Repair-028 (VRS5412)

DMC:V2500-A1-72-50-5301-00A-647A-C|Issue No:003.00|Issue Date:2014-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A1

Common Information

TASK 72-50-53-300-028 Turbine Exhaust Case (TEC) - Nickel Plate The Oil Tubes Mating Surfaces, Repair-028 (VRS5412)

Effectivity

FIG/ITEM

PART NO.

01-001

4A8014

01-001A

4A8025

Material of component

PART IDENT

SYMBOL

MATERIAL

Turbine Exhaust Case Assembly

-

Corrosion and heat resistant iron base alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Workshop inspection equipmentLOCALWorkshop inspection equipment
Grinding machine0AM53Grinding machine
FPI Inspection stationLOCALFPI Inspection station
BasketLOCALBasket
Process plating tanks0AM53Process plating tanks
FurnaceLOCALFurnace
Magnifying Glass, 4xLOCALMagnifying Glass, 4x
Vibrating Marking PencilLOCALVibrating Marking Pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-067 STRIPPABLE COATING71410CoMat 02-067

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-50-53-320-069 Machine the Oil Tubes Mating Surfaces in the Turbine Exhaust Case Assembly

    1. Refer to Figure.

      2. Machine the oil tubes mating surfaces.

      1. Do not remove more than 0.0120 to 0.0197 in. (0.30 to 0.50 mm) in relation to the adjacent undamaged area.

      2. Remove all damage and wear.

      3. Keep the removal of material to the minimum necessary to remove the damage.

    2. SUBTASK 72-50-53-230-060 Examine the Turbine Exhaust Case Assembly

      1. Do the fluorescent penetrant inspection for cracks.

      1. Refer to SPM TASK 70-23-02-230-501.

      2. No cracks are permitted.

      2. Drain the fluorescent penetrant from the struts.

      1. Repair, VRS3655 TASK 72-50-53-300-076 (REPAIR 076).

    3. SUBTASK 72-50-53-330-059 Nickel Plate the Oil Tubes Mating Surfaces in the Turbine Exhaust Case Assembly

    1. Refer to Figure.

      2. Mask the areas of the turbine exhaust case not to be plated.

      3. Do the nickel plating.

      2. Plate to a sufficient thickness to permit the machining to the last dimension.

      3. The plating out of the oil tubes mating surfaces is permitted but must be removed.

    4. Remove the mask.

      5. Clean and dry the turbine exhaust case assembly.

      1. Flush with cold water.

      2. Flush with hot water.

      3. Dry with air blast.

    4. SUBTASK 72-50-53-370-063 De-embrittle the Turbine Exhaust Case Assembly

      1. Put the turbine exhaust case into a furnace at 266 to 302 deg F (130 to 150 deg C) for 12 hours.

      1. Do this process as soon as possible in less than 4 hours after the plating.

    5. SUBTASK 72-50-53-220-099 Examine the Turbine Exhaust Case Assembly

      1. Do the visual inspection of the plating for finish, cracks and adhesion.

      1. Plating must have a constant color.

      2. No circumferential cracks are permitted.

      3. No rough and blistering are permitted.

    6. SUBTASK 72-50-53-320-070 Machine the Oil Tubes Mating Surfaces in the Turbine Exhaust Case Assembly

    1. Refer to Figure.

      2. Machine the oil tubes mating surfaces.

      1. The dimension must be between 0.0039 to 0.0079 in. (0.10 to 0.20 mm) in relation to the adjacent undamaged area after machining.

      2. Chamfer where necessary.

    7. SUBTASK 72-50-53-220-100 Examine the Nickel Plated Area

    1. Refer to Figure.

      2. Do the visual inspection of the plated area for cracks and adhesion.

      1. Use a 4X magnifying glass.

      2. The natural network crack, emphasized by grinding, is permitted.

      3. Measure the thickness of the plating.

      1. Do not accept thickness less than 0.0006 in. (0.015 mm) after the last machining.

    8. SUBTASK 72-50-53-350-063 Record the Repair

      1. Vibro engrave VRS5412 adjacent to the part number.

      1. Remove the metal lifted by marking the number.

    9. Figure: Repair details and dimensions

    Repair details and dimensions

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Reinstated repair details inadvertently removed during conversion. (editorial)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:71410
Supply Number:CoMat 02-067
Type:sp01
Supply Short Name:CoMat 02-067 STRIPPABLE COATING
Supply Name:CoMat 02-067 STRIPPABLE COATING
Specification Groups:
Doc NumberType
TURCO 5580-G PMC 1835
Suppliers:
ManufacturerRemarks
71410
Manufacturer Code:LOCAL
Tool Number:Basket
Tool Name:Basket
Manufacturer Code:LOCAL
Tool Number:FPI Inspection station
Tool Name:FPI Inspection station
Manufacturer Code:LOCAL
Tool Number:Furnace
Tool Name:Furnace
Link not Found
Manufacturer Code:LOCAL
Tool Number:Magnifying Glass, 4x
Tool Name:Magnifying Glass, 4x
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vibrating Marking Pencil
Tool Name:Vibrating Marking Pencil
Manufacturer Code:LOCAL
Tool Number:Workshop inspection equipment
Tool Name:Workshop inspection equipment