TASK 79-21-42-840-001 Air Cooled Oil Cooler (ACOC) Inlet Duct - Add Drain Holes, Rework-001 - SBE 79-0010

DMC:V2500-A1-79-21-4201-00A-933A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 79-21-42-840-001 Air Cooled Oil Cooler (ACOC) Inlet Duct - Add Drain Holes, Rework-001 - SBE 79-0010

Effectivity

FIG/ITEM

PART NO.

01-400

5T0061

General

The practices and processes referred to in the procedure by the TASK number are in the SPM.

NOTE

More equipment and materials necessary to do this rework are given in TASK 70-09-00-400-501 and TASK 70-38-02-300-503.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Files, rotating (Silicon carbide)LOCALFiles, rotating (Silicon carbide)
Grinder, Hand held pneumaticLOCALGrinder, Hand held pneumatic
Marking pencil, vibratingLOCALMarking pencil, vibrating
Drill MachineLOCALDrill Machine

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUMLOCALCoMat 01-275
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 79-21-42-350-053 Remove the Fillers

      1. WARNING

        THE FILLERS REMOVED IN THIS PROCEDURE MAY BE SENSITIVE TO ALLERGIC RESPONSES BY BREATHING. A RESPIRATOR SHALL BE WORN BY THE OPERATORS.

        Attach the masking tape to prevent surface damage around the fillers.

      2. Refer to Figure and.Figure.

      1. Remove the fillers carefully so as not to damage the surface of duct.

      2. Use suitable chisel, cutter and rotary files.

      1. Clean the surface that the fillers were removed from.

      2. Use suitable vacuum cleaner.

    1. SUBTASK 79-21-42-323-051 Drill the Holes in the Ribs of the Duct

      1. Add the masking tape to prevent the surface damage at the reworked area.

      2. Refer to Figure and Figure.

      1. Set-up the reworked positions and make small holes initially less than specified dimensions as a guide. Then make specified holes (3 positions).

      2. Refer to Figure, Figure , Figure and Figure.

      1. Remove the burrs around the holes.

      2. Refer to Figure.

      1. Finish the surface of the holes.

      2. Refer to Figure.

    1. SUBTASK 79-21-42-850-051 Identify the Reworked Duct with the New Part Number

      1. Renumber 5T0056 adjacent to existing part number. Delete 5T0061 with a single line.

      2. Refer to SPM TASK 70-09-00-400-501.

      3. Refer to Figure.

    1. SUBTASK 79-21-42-380-051 Apply the Surface Protection

      1. Coat inner surfaces of newly drilled holes, new and deleted part numbers and other scratched places with chromate conversion coatings

  1. Figure: Before And After Views Of Configuration Changes

    Before And After Views Of Configuration Changes

    Before And After Views Of Configuration Changes

    Figure: Rework Of The Duct, A/O Inlet ACOC

    Rework Of The Duct, A/O Inlet ACOC

    Figure: Rework Of The Duct, A/O Inlet ACOC

    Rework Of The Duct, A/O Inlet ACOC

    Figure: Rework Of The Duct, A/O Inlet ACOC

    Rework Of The Duct, A/O Inlet ACOC

    Figure: Rework Of The Duct, A/O Inlet ACOC

    Rework Of The Duct, A/O Inlet ACOC

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:00BB6
Supply Number:CoMat 01-275
Type:sp01
Supply Short Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Supply Name:CoMat 01-275 CHROMATE CONVERSION COATING FOR ALUMINIUM
Specification Groups:
Doc NumberType
BONDERITE M-CR-1200S AEROJCR-047 (JAEC REF)
JCR-048 (JAEC REF)SPMC 206 (PW REF)
Suppliers:
ManufacturerRemarks
00BB6
71410
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Link not Found
Link not Found
Link not Found
Manufacturer Code:LOCAL
Tool Number:Marking pencil, vibrating
Tool Name:Marking pencil, vibrating