TASK 72-41-20-440-007-B02 HPC Rear Cases And Vanes Assembly - Disassemble (For Subsequent Final Assembly) After Machining (Mechanical Clamping Tool Method), Assembly-007

DMC:V2500-A5-72-41-2000-05A-710C-B|Issue No:004.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

V2500-A5

Common Information

TASK 72-41-20-440-007-B02 HPC Rear Cases And Vanes Assembly - Disassemble (For Subsequent Final Assembly) After Machining (Mechanical Clamping Tool Method), Assembly-007

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig./item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Make sure that the clamping tools are removed and the HP compressor rear cases and vanes are machined before you remove the stator vanes, rotor path ring or case. Refer to TASK 72-41-20-440-006-B02 (ASSEMBLY-006).

Refer to Figure and Figure for a sectional view of the HP compressor rear cases and vanes.

As each set of stator vanes are removed from the assembly they must be kept in IAE 1R18283 Cabinet 1 off. Make sure the stator vanes are put in to the cabinet in the correct sequence.

As each rotor path ring or case is removed they must be put in to IAE 1R18281 Storage rack 1 off.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1R18240 Extractor0AM53IAE 1R182403
IAE 1R18242 Extractor0AM53IAE 1R182423
IAE 1R18243 Extractor0AM53IAE 1R182433
IAE 1R18281 Storage rack0AM53IAE 1R182811
IAE 1R18283 Cabinet0AM53IAE 1R182831
IAE 1R18284 Extractor0AM53IAE 1R182841
IAE 1R18321 Turnover stand0AM53IAE 1R183211
IAE 1R18412 Turning fixture0AM53IAE 1R184121
IAE 1R18413 Turnover stand adaptor0AM53IAE 1R184131
IAE 1R18415 Pallet0AM53IAE 1R184151
IAE 1R18416 Lifting tool0AM53IAE 1R184161
IAE 1R18431 Lifting beam0AM53IAE 1R184311
IAE 1R18434 Case extractor0AM53IAE 1R184343
IAE 1R18636 Spanner Wrench0AM53IAE 1R186361
IAE 1R18684 Case extractor0AM53IAE 1R186841
IAE 1R18827 Extractor0AM53IAE 1R188273

Consumables, Materials and Expendables

NONE

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-41-20-440-203 Identify the Positions of the HP Compressor Rear Cases and Vanes Parts

    1. Before any part is removed it must be identified with its position on the assembly. Refer to SPM TASK 70-09-00-400-501 for the procedure to mark components and assemblies.

    2. SUBTASK 72-41-20-440-207-A00 Remove the Stage 7, 9 and 10 Front and Rear Heatshields (Pre SBE 72-0296, Pre SBE 72-0343 and Pre SBE 72-0477)

    1. Refer to Figure, Figure, Figure, Figure and Figure.

    2. Remove the 10 bolts which attach the stage 10 rear heatshield to the stage 10 case rear flange. Refer to Figure detail identified B.

    3. Remove the two halves of the stage 10 rear heatshields.

    4. Use IAE 1R18636 Spanner Wrench 1 off and remove the 10 bolts, washers and nuts which attach the stage 10 front heatshield to the stage 10 case front flange. Refer to Figure detail at B.

    5. Remove the two halves of the stage 10 front heatshield.

    6. Remove the 10 bolts which attach the stage 9 front heatshield to the stage 9 case front flange. Refer to Figure detail identified B.

    7. Remove the two halves of the stage 9 front heatshield.

    8. Remove the 10 bolts which attach the stage 7 rear heatshield to the stage 7 case rear flange. Refer to Figure detail identified B.

    9. Remove the two halves of the stage 7 rear heatshield.

    10. Remove the 10 bolts which attach the stage 7 front heatshield to the stage 7 case front flange. Refer to Figure detail identified B.

    11. Remove the two halves of the stage 7 front heatshield.

    3. SUBTASK 72-41-20-440-207-B00 Remove the Stage 7, 9 and 10 Front and Rear Heatshields (SBE 72-0296, SBE 72-0343 and Pre SBE 72-0477)

    1. Refer to Figure, Figure, Figure, Figure and Figure.

    2. Remove the 10 bolts which attach the stage 10 rear heatshield to the stage 11 rotor path case assembly rear flange. Refer to Figure detail at B.

    3. Remove the two halves of the stage 10 rear heatshields.

    4. Use IAE 1R18636 Spanner Wrench 1 off and remove the 10 bolts, washers and nuts which attach the stage 10 front heatshield to the stage 11 rotor path case assembly front flange. Refer to Figure detail at B.

    5. Remove the two halves of the stage 10 front heatshield.

    6. Remove the 10 bolts which attach the stage 9 front heatshield to the stage 10 rotor path case assembly front flange. Refer to Figure detail at B.

    7. Remove the two halves of the stage 9 front heatshield.

    8. Remove the 10 bolts which attach the stage 7 rear heatshield to the stage 8 rotor path case assembly rear flange. Refer to Figure detail at B.

    9. Remove the two halves of the stage 7 rear heatshield.

    4. SUBTASK 72-41-20-440-207-C00 Remove the Stage 7 Front and Rear Heatshields (Pre SBE 72-0296, Pre SBE 72-0343 and SBE 72-0477)

    1. SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.

    2. Refer to Figure and Figure.

    3. Remove the 10 bolts which attach the stage 7 rear heatshield to the stage 7 case rear flange. Refer to Figure detail at B.

    4. Remove the two halves of the stage 7 rear heatshield.

    5. Remove the 10 bolts which attach the stage 7 front heatshield to the stage 7 case front flange. Refer to Figure detail at B.

    6. Remove the two halves of the stage 7 front heatshield.

    5. SUBTASK 72-41-20-440-207-D00 Remove the Stage 7 Front and Rear Heatshields (SBE 72-0296, SBE 72-0343 and SBE 72-0477)

    1. SBE 72-0296: Engine-HP compressor-Introduction of integral front support cone/stage 7 rotor path and revised heatshield and fastener configuration.

      SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.

      SBE 72-0477: Engine - HP compressor ring cases - Deletion of stage 8 to 11 heatshields.

    2. Refer to Figure and Figure.

    3. Remove the 10 bolts which attach the stage 7 rear heatshield to the stage 8 rotor path case assembly rear flange. Refer to Figure detail at B.

    4. Remove the two halves of the stage 7 rear heatshield.

    6. SUBTASK 72-41-20-440-208-A00 Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Ring (Pre SBE 72-0343 and Pre SBE 72-0280)

    1. Refer to Figure, Figure and Figure.

    2. Remove the 47 nuts and bolts which attach the cross key location ring and seal assembly and the stage 12 rotor path ring to the stage 11 case.

    3. Remove the stage 12 LH and RH rotor path heatshields.

      4. Remove the cross key location ring, the seal ring and the stage 12 rotor path ring as an assembly.

      1. Use IAE 1R18827 Extractor off to remove the assembly. The extractors must be set at equal distances around the flange. Refer to Figure extractor detail A.

      2. Engage the pins of the extractors in one of the extraction holes in the rear flange of the stage 11 case.

      3. Adjust the bolts of the extractors until the plates touch the stage 11 case front flange.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the assembly.

      5. Remove the extractors from the HP compressor rear cases and vanes.

      5. Remove the cross key location ring from the stage 12 rotor path ring.

      1. Put the removed assembly rear face down on to a clean work surface.

      2. Engage the pins of IAE 1R18284 Extractor 1 off in the extraction holes in the stage 12 rotor path ring flange.

      3. Adjust the nuts of the extractor and locate the rings of the extractor on the stage 12 rotor path ring rear flange.

      4. Continue to adjust the nuts of the extractor to push the cross key location ring off the stage 12 rotor path ring.

      5. Remove the extractor from the stage 12 rotor path ring.

    7. SUBTASK 72-41-20-440-208-B00 Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Case Assembly (SBE 72-0343 and SBE 72-0280)

    1. SBE 72-0280: Engine - HP compressor ring cases - Introduction of HPC system with stage 12 heatshields deleted.

      SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.

    2. Refer to Figure, Figure and Figure.

    3. Remove the 47 nuts and bolts which attach the cross key location ring and seal assembly and the stage 12 rotor path case assembly.

      4. Remove the cross key location ring, the seal ring and the stage 12 rotor path case assembly as an assembly.

      1. Use IAE 1R18827 Extractor 3 off to remove the assembly. The extractor must be set at equal distances around the flange. Refer to Figure extractor detail at A.

      2. Engage the pins of the extractors in one of the extraction holes in the rear flange of the stage 12 rotor path case assembly.

      3. Adjust the bolts of the extractors until the plates touch the stage 12 rotor path case assembly front flange.

      4. Continue to turn the bolts in sequence by a small equal amount to remove the assembly.

      5. Remove the extractors from the HP compressor rear cases and vanes.

      5. Remove the cross key location ring from the stage 12 rotor path case assembly.

      1. Put the removed assembly rear face down on to a clean work surface.

      2. Engage the pins of IAE 1R18284 Extractor 1 off in the extraction holes in the stage 12 rotor path case assembly flange.

      3. Adjust the nuts of the extractor and locate the rings of the extractor on the stage 12 rotor path case assembly rear flange.

      4. Continue to adjust the nuts of the extractor to push the cross key location ring of the stage 12 rotor path case assembly.

      5. Remove the extractor from the stage 12 rotor path case assembly.

    8. SUBTASK 72-41-20-440-209-A00 Remove the Stage 11 Case and Stator Vanes (Pre SBE 72-0343)

    1. Refer to Figure, Figure and Figure.

    2. Remove the 37 nuts and bolts which attach the stage 11 case and rotor path ring to the stage 10 case.

      3. Remove the stage 11 case. Refer to Figure extractor detail at B.

      1. Use the IAE 1R18827 Extractor 3 off. Locate the extractors at equal distances around the stage 11 case.

      2. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 11 case.

      3. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 11 case.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 11 case.

      5. Remove the extractors from the stage 11 case.

    4. Remove the stage 11 stator vanes from the stage 11 rotor path ring. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Number the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    9. SUBTASK 72-41-20-440-209-B00 Remove the Stage 12 Rotor Path Case Assembly and Stator Vanes (SBE 72-0343)

    1. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    2. Refer to Figure, Figure and Figure.

    3. Remove the 37 nuts and 37 bolts which attach the stage 12 rotor path case assembly to the stage 11 rotor path case assembly.

      4. Remove the stage 12 rotor path case assembly. Refer to Figure extractor detail at B.

      1. Use the IAE 1R18827 Extractor 3 off. Locate the extractors at equal distances around the stage 12 rotor path case assembly.

      2. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 12 rotor path case assembly.

      3. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 12 rotor path case assembly.

      4. Continue to turn the bolts in sequence by a small amount to remove the stage 12 rotor path case assembly.

      5. Remove the extractors from the stage 12 rotor path case assembly.

    5. Remove the stage 11 stator vanes from the stage 12 rotor path case assembly. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator vane at the 11 o'clock position. Give number to the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    10. SUBTASK 72-41-20-440-211-A00 Remove the Stage 11 Rotor Path Ring, the Stage 10 Case and Stator Vanes (Pre SBE 72-0343)

    1. Refer to Figure, Figure, Figure and Figure.

    2. Use IAE 1R18636 Spanner Wrench 1 to remove the 37 flange nuts and bolts. These attach the stage 10 case and rotor path ring to the stage 9 case. Refer to Figure detail at A.

      3. Remove the stage 11 rotor path ring. Refer to Figure extractor detail at B.

      1. Use IAE 1R18827 Extractor 3 off. Locate the extractors at equal distances around the stage 10 case.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 10 case.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 10 case.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 11 rotor path ring.

      5. Remove the extractors from the stage 10 case.

      4. Remove the stage 10 case. Refer to Figure extractor detail at B. Use the three extractors used in step C. Locate the extractors at equal distances around the stage 10 case.

      1. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 10 case.

      2. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 10 case.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 10 case.

      4. Remove the extractors from the stage 10 case.

    5. Remove the stage 10 stator vanes from the stage 10 rotor path ring. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Number the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    11. SUBTASK 72-41-20-440-211-B00 Remove the Stage 11 Rotor Path Case Assembly and Stator Vanes (SBE 72-0343)

    1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.

    2. Refer to Figure, Figure, Figure and Figure.

    3. Use IAE 1R18636 Spanner Wrench 1 to remove the 37 flange nuts and bolts. These attach the stage 11 rotor path case assembly to the stage 10 rotor path case assembly. Refer to Figure detail at A.

      4. Remove the stage 12 rotor path case assembly. Refer to Figure extractor detail at B.

      1. Use IAE 1R18827 Extractor 3 off. Locate the extractors at equal distances around the stage 11 rotor path case assembly.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 11 rotor path case assembly.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 11 rotor path case assembly.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 11 rotor path case assembly.

      5. Remove the extractors from the stage 11 rotor path case assembly.

      5. Remove the stage 11 rotor path case assembly. Refer to Figure extractor detail at B. Use the three extractors used in step C. Locate the extractors at equal distances around the stage 11 rotor path case assembly.

      1. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 11 rotor path case assembly.

      2. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 11 rotor path case assembly.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 11 rotor path case assembly.

      4. Remove the extractors from the stage 11 rotor path case assembly.

    6. Remove the stage 10 stator vanes from the stage 11 rotor path case assembly. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Number the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    12. SUBTASK 72-41-20-440-232-A00 Remove the Stage 10 Rotor Path Ring, the Stage 9 Case and Stator Vanes (Pre SBE 72-0343)

    1. Refer to Figure, Figure and Figure.

    2. Remove the 37 nuts and bolts which attach the stage 9 case and rotor path ring to the stage 8 case. Refer to Figure detail at A.

      3. Remove the stage 10 rotor path ring. Refer to Figure extractor detail at C.

      1. Use IAE 1R18240 Extractor 3 off. Locate the extractors at equal distances around the stage 9 case.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 9 case.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 9 case.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 10 rotor path ring.

      5. Remove the extractors from the stage 9 case.

      4. Remove the stage 9 case. Refer to Figure extractor detail at B. Use the extractors used in step C. Locate the extractors at equal distances around the stage 9 case.

      1. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 9 case.

      2. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 9 case.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 9 case.

      4. Remove the extractors from the stage 9 case.

    5. Remove the stage 9 stator vanes from the stage 9 rotor path ring. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Number the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    13. SUBTASK 72-41-20-440-232-B00 Remove the Stage 10 Rotor Path Case Assembly and Stator Vanes (SBE 72-0343)

    1. SBE 72-0343: Engine - HP compressor ring cases - Introduction of integral HP compressor cases and rotor paths.

    2. Refer to Figure, Figure and Figure.

    3. Remove the 37 nuts and bolts which attach the stage 10 rotor path case assembly to the stage 9 rotor path case assembly. Refer to Figure detail at A.

      4. Remove the stage 10 rotor path case assembly. Refer to Figure extractor detail at C.

      1. Use IAE 1R18240 Extractor 3 off. Locate the extractors at equal distances around the stage 10 rotor path case assembly.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 10 rotor path case assembly.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 10 rotor path case assembly.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 11 rotor path case assembly.

      5. Remove the extractors from the stage 10 rotor path case assembly.

      5. Remove the stage 10 rotor path case assembly. Refer to Figure extractor detail at B. Use the extractors used in step C. Locate the extractors at equal distances around the stage 10 rotor path case assembly.

      1. Engage the pins of the extractors in three of the extraction holes in the front flange of the stage 10 rotor path case assembly.

      2. Adjust the bolts of the extractors until the plates touch the rear flange of the stage 10 rotor path case assembly.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 10 rotor path case assembly.

      4. Remove the extractors from the stage 10 rotor path case assembly.

    6. Remove the stage 9 stator vanes from the stage 10 rotor path case assembly. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Number the vanes in a clockwise direction. Identify the vane location number on the stator vane platform outer face.

    14. SUBTASK 72-41-20-440-238-A00 Remove the Stage 9 Rotor Path Ring, the Stage 8 Case and Stator Vanes (Pre SBE 72-0343)

    1. Refer to Figure, Figure and Figure.

    2. Remove the 28 nuts and bolts which attach the stage 8 case and rotor path ring to the stage 7 case. Refer to Figure detail at A.

      3. Remove the stage 9 rotor path ring. Refer to Figure extractor detail at C.

      1. Use IAE 1R18240 Extractor extractor 3 off. Locate the extractors at equal distances around the stage 8 case.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 8 case.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 8 case.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 9 rotor path ring.

      5. Remove the extractors from the stage 8 case.

      4. Remove the stage 8 case. Refer to Figure extractor detail at B. Locate the extractors used in step C at equal distances around the stage 8 case.

      1. Engage the pins of the extractors in three of the location holes in the front flange of the stage 8 case.

      2. Adjust the bolts of the extractors until the plates touch the stage 8 case rear flange.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 8 case.

      4. Remove the extractors from the stage 8 case.

    5. Remove the stage 8 stator vanes from the stage 8 rotor path ring. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 12 o'clock position. Identify the vane location number on the stator vane platform outer face.

    15. SUBTASK 72-41-20-440-238-B00 Remove the Stage 9 Rotor Path Case Assembly and Stator Vanes (SBE 72-0343)

    1. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

    2. Refer to Figure, Figure and Figure.

    3. Remove the 28 nuts and bolts which attach the stage 9 rotor path case assembly to the stage 8 rotor path case assembly. Refer to Figure detail at A.

      4. Remove the stage 9 rotor path case assembly. Refer to Figure extractor detail at C.

      1. Use IAE 1R18240 Extractor 3 off. Locate the extractors at equal distances around the stage 9 rotor path case assembly.

      2. Engage the pins of the extractors in three of the extraction holes in the rear flange of the stage 9 rotor path case assembly.

      3. Adjust the bolts of the extractors until the plates touch the front flange of the stage 9 rotor path case assembly.

      4. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 9 rotor path case assembly.

      5. Remove the extractors from the stage 9 rotor path case assembly.

      5. Remove the stage 9 rotor path case assembly. Refer to Figure extractor detail at B. Locate the extractors used in step C at equal distances around the stage 9 rotor path case assembly.

      1. Engage the pins of the extractors in three of the location holes in the front flange of the stage 9 rotor path case assembly.

      2. Adjust the bolts of the extractors until the plates touch the stage 9 rotor path case assembly rear flange.

      3. Continue to turn the bolts in sequence, by a small equal amount to remove the stage 9 rotor path case assembly.

      4. Remove the extractors from the stage 9 rotor path case assembly.

    6. Remove the stage 8 stator vanes from the stage 9 rotor path case assembly. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 12 o'clock position. Identify the vane location number on the stator vane platform outer face.

    16. SUBTASK 72-41-20-440-239-A00 Remove the Stage 8 Rotor Path Ring, the Stage 7 Case and Stator Vanes (Pre SBE 72-0343)

    1. Refer to Figure, Figure, Figure and Figure.

      2. Remove the stage 8 rotor path ring. Refer to Figure extractor detail A.

      1. Use the IAE 1R18684 Case extractor 1 off to remove the stage 8 rotor path ring.

      2. Put the ring assembly on the front support cone. The nylon part of the assembly touches the support cone.

      3. Install one half of the split ring on the stage 7 case.

      4. Install the pins of the split ring in the extraction holes in the rear flange of the stage 7 case.

      5. Install the keeper ring on the split ring with the three bolts.

      6. Do steps B.(3) thru B.(5) again to install the other half of the split ring.

      7. Install the remaining three bolts in the keeper ring.

      8. Install the six extractor bolts through the keeper ring and split ring. Make sure the bolts go into the holes in the ring assembly.

      9. Tighten the six extractor bolts by a small equal quantity until the stage 8 rotor path ring is removed. Remove the extractor.

    3. Remove the 37 nuts and bolts which attach the stage 7 case and rotor path ring to the front support cone. Refer to Figure detail identified A.

      4. Remove the stage 7 case. Install IAE 1R18684 Case extractor 1 off or IAE 1R18434 Case extractor 3 off.

      1. Adjust the extractor bolts until the extracted makes contact with the stage 7 case.

      2. Turn the extracted bolts a small equal amount until the case is removed.

      3. Remove the stage 7 case and extractor, place on a clean work surface.

    5. Remove the stage 7 stator vanes from the stage 7 rotor path ring. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Identify the vane location number on the stator vane platform outer face.

      6. Remove the stage 7 rotor path ring, front support cone and support ring from the support ring.

      1. Remove the 6 bolts and washers, part of the support ring, which attach the front support cone to the support ring.

      2. Remove the assembly from the support ring.

      3. Put the assembly on to a clean work surface. Put the front support cone outer flange rear face down on the work surface.

      7. Remove the stage 7 rotor path ring. Refer to Figure extractor detail D.

      1. Use IAE 1R18242 Extractor 3 off. Locate the extractors at equal distances around the front support cone outer flange.

      2. Adjust the tommy bars of the extractors until the pins on the extractors touch the stage 7 rotor path ring front face.

      3. Continue to turn the tommy bars in sequence, by a small equal amount to remove the stage 7 rotor path ring.

      4. Remove the extractors from the stage 7 rotor path ring.

      8. Remove the front support cone stiffening ring from the front support cone. Refer to Figure extractor detail C.

      1. Use IAE 1R18243 Extractor 3 off. Locate the extractors at equal distances around the front support cone.

      2. Adjust the tommy bars of the extractors. Engage the pins of the extractors in three of the extraction holes in the front flange of the front support cone.

      3. Continue to turn the tommy bars in sequence, by a small amount, until the front support cone stiffening ring is removed.

      4. Remove the extractors from the front support cone.

    17. SUBTASK 72-41-20-440-239-B00 Remove the Stage 8 Rotor Path Case Assembly and the Stage 7 Stator Vanes (SBE 72-0343 and SBE 72-0296)

    1. SBE 72-0343: Engine - HP Compressor ring cases - Introduction of integral HP Compressor cases and rotor paths.

      SBE 72-0296: Engine-HP Compressor-Introduction of Integral Front Support Cone/Stage 7 Rotor Path and Revised Heatshield and Fastener Configuration.

    2. Refer to Figure, Figure, Figure, Figure and Figure.

      3. Remove the stage 8 rotor path case assembly. Refer to Figure extractor detail A.

      1. Use the IAE 1R18684 Case extractor 1 off to remove the stage 8 rotor path case assembly.

      2. Put the ring assembly on the stage 7 cone and rotor path assembly. The nylon part of the assembly touches the stage 7 cone and rotor path assembly.

      3. Install one half of the split ring on the stage 8 rotor path case assembly.

      4. Install the pins of the split ring in the extraction holes in the rear flange of the stage 8 rotor path case assembly.

      5. Install the keeper ring on the split ring with the three bolts.

      6. Do steps B.(3) thru B.(5) again to install the other half of the split ring.

      7. Install the remaining three bolts in the keeper ring.

      8. Install the six extractor bolts through the keeper ring and split ring. Make sure the bolts go into the holes in the ring assembly.

      9. Tighten the six extractor bolts by a small equal quantity until the stage 8 rotor path case assembly is removed. Remove the extractor.

    4. Remove the 37 nuts and bolts which attach the stage 8 rotor path case assembly to the stage 7 cone and rotor path assembly. Refer to Figure detail identified A.

      5. Remove the stage 8 rotor path case assembly. Use the IAE 1R18684 Case extractor 1 off or IAE 1R18434 Case extractor 3 off.

      1. Adjust the extractor bolts until it makes contact with the stage 8 rotor path case assembly.

      2. Turn the extractor bolts until the stage 8 rotor path case assembly is removed.

      3. Remove the extractor and the stage 8 rotor path case assembly, keep on a clean work surface.

    6. Remove the stage 7 stator vanes from the stage 7 cone and rotor path assembly. As each stator vane is removed it must be identified with its location number. Vane No. 1 is located adjacent to the stator stop vane at the 11 o'clock position. Identify the vane location number on the stator vane platform outer face.

      7. Remove the stage 7 cone and rotor path assembly from the support ring.

      1. Remove the assembly from the support ring.

      2. Put the assembly on to a clean work surface. Put the stage 7 cone and rotor path assembly outer flange rear face down on the work surface.

    18. Figure: Pre SBE 72-0296 and Pre SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 1

    Legend
    Pre SBE 72-0296 and Pre SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 1

    Close

    Figure: SBE 72-0296 and SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 2

    Legend
    SBE 72-0296 and SBE 72-0343: View Through the HP Compressor Rear Cases and Vanes

    Sheet 2

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 11 Rotor Path Ring Flange Details

    Sheet 1

    Legend
    Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 11 Rotor Path Ring Flange Details

    Sheet 1

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 11 Rotor Path Ring Flange Details

    Sheet 2

    Legend
    Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 11 Rotor Path Ring Flange Details

    Sheet 2

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 10 Rotor Path Ring Flange Details

    Sheet 1

    Legend
    Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 10 Rotor Path Ring Flange Details

    Sheet 1

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 10 Rotor Path Ring Flange Details

    Sheet 2

    Legend
    Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 10 Rotor Path Ring Flange Details

    Sheet 2

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 9 Rotor Path Ring Flange Details

    Sheet 1

    Legend
    Pre SBE 72-0343, SBE 72-0343 and Pre SBE 72-0477: Stage 9 Rotor Path Ring Flange Details

    Sheet 1

    Close

    Figure: Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 9 Rotor Path Ring Flange Details

    Sheet 2

    Legend
    Pre SBE 72-0343, SBE 72-0343 and SBE 72-0477: Stage 9 Rotor Path Ring Flange Details

    Sheet 2

    Close

    Figure: Stage 8 Rotor Path Ring Details

    Stage 8 Rotor Path Ring Details

    Figure: Stage 7 Rotor Path Ring Flange Details

    Stage 7 Rotor Path Ring Flange Details

    Figure: Tools to Remove the Rotor Path Rings and the Cases

    Tools to Remove the Rotor Path Rings and the Cases

    Figure: SBE 72-0343 and Pre SBE 72-0477: Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Ring

    Sheet 1

    Legend
    SBE 72-0343 and Pre SBE 72-0477: Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Ring

    Sheet 1

    Close

    Figure: SBE 72-0343 and SBE 72-0477: Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Ring

    Sheet 2

    Legend
    SBE 72-0343 and SBE 72-0477: Remove the Cross Key Ring and Seal Assembly and the Stage 12 Rotor Path Ring

    Sheet 2

    Close

    Figure: Remove the Cross Key Location Ring From the Stage 12 Rotor Path Ring

    Remove the Cross Key Location Ring From the Stage 12 Rotor Path Ring

    Figure: SBE 72-0343 and Pre SBE 72-0477: Remove the Stage 11 Case and Stator Vanes

    Sheet 1

    Legend
    SBE 72-0343 and Pre SBE 72-0477: Remove the Stage 11 Case and Stator Vanes

    Sheet 1

    Close

    Figure: SBE 72-0343 and SBE 72-0477: Remove the Stage 11 Case and Stator Vanes

    Sheet 2

    Legend
    SBE 72-0343 and SBE 72-0477: Remove the Stage 11 Case and Stator Vanes

    Sheet 2

    Close

    Figure: SBE 72-0296, SBE 72-0343 and Pre SBE 72-0477: Remove the Stage 10 Rotor Path Ring, the Stage 9 Case and the Stator Vanes

    Sheet 1

    Legend
    SBE 72-0296, SBE 72-0343 and Pre SBE 72-0477: Remove the Stage 10 Rotor Path Ring, the Stage 9 Case and the Stator Vanes

    Sheet 1

    Close

    Figure: SBE 72-0296, SBE 72-0343 and SBE 72-0477: Remove the Stage 10 Rotor Path Ring, the Stage 9 Case and the Stator Vanes

    Sheet 2

    Legend
    SBE 72-0296, SBE 72-0343 and SBE 72-0477: Remove the Stage 10 Rotor Path Ring, the Stage 9 Case and the Stator Vanes

    Sheet 2

    Close

    Figure: Pre SBE 72-0343 and SBE 72-0343: Remove the Stage 9 Rotor Path Ring, the Stage 8 Case and the Stator Vanes

    Pre SBE 72-0343 and SBE 72-0343: Remove the Stage 9 Rotor Path Ring, the Stage 8 Case and the Stator Vanes

    Figure: Pre SBE 72-0296, Pre SBE 72-0343 and SBE 72-0296, SBE 72-0343: Remove the Stage 8 Rotor Path Ring, the Stage 7 Case and Stator Vanes and the Front Support Cone

    Pre SBE 72-0296, Pre SBE 72-0343 and SBE 72-0296, SBE 72-0343: Remove the Stage 8 Rotor Path Ring, the Stage 7 Case and Stator Vanes and the Front Support Cone

    Figure: Remove the Stage 8 Rotor Path Ring, Stage 7 Case and Rotor Path Ring and the Front Support Cone and Stiffening Ring

    Sheet 1

    Legend
    Remove the Stage 8 Rotor Path Ring, Stage 7 Case and Rotor Path Ring and the Front Support Cone and Stiffening Ring

    Sheet 1

    Close

    Figure: Pre SBE 72-0296 and SBE 72-0343: Remove the Stage 8 Rotor Path Ring, Stage 7 Case and Rotor Path Ring and the Front Support Cone and Stiffening Ring

    Sheet 2

    Legend
    Pre SBE 72-0296 and SBE 72-0343: Remove the Stage 8 Rotor Path Ring, Stage 7 Case and Rotor Path Ring and the Front Support Cone and Stiffening Ring

    Sheet 2

    Close

    Figure: Extraction Tool IAE 1R18434 to Remove Rotor Path Rings and Cases

    Sheet 3

    Legend
    Extraction Tool IAE 1R18434 Case extractor to Remove Rotor Path Rings and Cases

    Sheet 3

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Corrected the DM reference. (18VG209)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:0AM53
Tool Number:IAE 1R18240
Tool Name:IAE 1R18240 Extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18242
Tool Name:IAE 1R18242 Extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18243
Tool Name:IAE 1R18243 Extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18281
Tool Name:IAE 1R18281 Storage rack
Manufacturer Code:0AM53
Tool Number:IAE 1R18283
Tool Name:IAE 1R18283 Cabinet
Manufacturer Code:0AM53
Tool Number:IAE 1R18284
Tool Name:IAE 1R18284 Extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18321
Tool Name:IAE 1R18321 Turnover stand
Manufacturer Code:0AM53
Tool Number:IAE 1R18412
Tool Name:IAE 1R18412 Turning fixture
Manufacturer Code:0AM53
Tool Number:IAE 1R18413
Tool Name:IAE 1R18413 Turnover stand adaptor
Manufacturer Code:0AM53
Tool Number:IAE 1R18415
Tool Name:IAE 1R18415 Pallet
Manufacturer Code:0AM53
Tool Number:IAE 1R18416
Tool Name:IAE 1R18416 Lifting tool
Manufacturer Code:0AM53
Tool Number:IAE 1R18431
Tool Name:IAE 1R18431 Lifting beam
Manufacturer Code:0AM53
Tool Number:IAE 1R18434
Tool Name:IAE 1R18434 Case extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18636
Tool Name:IAE 1R18636 Spanner Wrench
Manufacturer Code:0AM53
Tool Number:IAE 1R18684
Tool Name:IAE 1R18684 Case extractor
Manufacturer Code:0AM53
Tool Number:IAE 1R18827
Tool Name:IAE 1R18827 Extractor