TASK 75-24-49-440-101-C00 LPT ACC Air Ducts And Tubes - Assemble The Support Assemblies To The Tubes And Ducts, Assembly-001

DMC:V2500-A5-75-24-4900-00C-710A-C|Issue No:002.00|Issue Date:2019-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 75-24-49-440-101-C00 LPT ACC Air Ducts And Tubes - Assemble The Support Assemblies To The Tubes And Ducts, Assembly-001

General

Fig/item numbers in parentheses in the procedure agree with those used in the EIPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the EIPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For standard torque data and procedures, refer to SPM TASK 70-41-00-400-501 and SPM TASK 70-41-02-400-501.

Special torque data and assembly tolerances are included in the procedure.

WARNING

DO NOT GET ANTI-SEIZE PASTE ON YOUR SKIN WHEN YOU LUBRICATE THREADS AND ABUTMENT FACES OF NUTS AND BOLTS. WEAR PROTECTIVE GLOVES.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL, unless other lubricants are referred to in the procedure.

To identify, lubricate and install seal rings, refer to SPM TASK 70-44-01-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to any damaged surface protection, joint flanges and attach parts. Use the correct color of the CoMat 07-038 AIR DRYING ENAMEL. Refer to SPM TASK 70-63-02-380-501.

The number for each radial location must be identified in a clockwise direction. These start at the engine top position when you look from the rear of the engine, unless stated differently in the procedure.

Refer to Figure for a view of the LP turbine ACC assembly.

NOTE

The support assemblies of PRE SBE 75-0001 and SBE 75-0001 configurations are interchangeable. For SBE 75-0001 configuration, refer to Assembly-001 TASK 75-24-49-440-101-B00.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 1M14084 Support fixture0AM53IAE 1M140842

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038
CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIALLOCALCoMat 10-094

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 75-24-49-440-074 Remove the Lower LP Turbine Cooling Air Duct from the Support Fixture

    1. Refer to Figure.

    2. Loosen the knurled knob and move the swing bolt out. Remove the two screws and the two washers which safety the lower LP turbine cooling air duct to the IAE 1M14084 Support fixture.

    3. Remove the lower LP turbine cooling air duct from the IAE 1M14084 Support fixture and position it on a work bench.

    2. SUBTASK 75-24-49-440-075 Install the Support Assembly C to the Lower LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the lower LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the lower LP turbine cooling air duct.

    5. Install the eight bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with eight bolts to the lower LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    3. SUBTASK 75-24-49-440-076 Install the Support Assembly D to the Lower LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the lower LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the lower LP turbine cooling air duct.

    5. Install the eight bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with eight bolts to the lower LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    4. SUBTASK 75-24-49-440-077 Install the Support Assembly B to the Lower LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the lower LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the lower LP turbine cooling air duct.

    5. Install the 16 bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with 16 bolts to the lower LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    5. SUBTASK 75-24-49-440-078 Install the Support Assembly E to the Lower LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the lower LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the lower LP turbine cooling air duct.

    5. Install the 16 bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with 16 bolts to the lower LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    6. SUBTASK 75-24-49-440-079 Install the Lower LP Turbine Cooling Air Duct to the Support Fixture

    1. Refer to Figure.

    2. Install the lower LP turbine cooling air duct to the IAE 1M14084 Support fixture 1 off. Make sure that the tube ends are engaged correctly in their holes.

    3. Safety the lower LP turbine cooling air duct to the IAE 1M14084 Support fixture with the swing bolt, the knurled knob, the two washers, and the two screws.

    7. SUBTASK 75-24-49-440-081 Remove the Upper LP Turbine Cooling Air Duct from the Support Fixture

    1. Refer to Figure.

    2. Loosen the knurled knob and move the swing bolt out. Remove the two screws and the two washers which safety the upper LP turbine cooling air duct to the IAE 1M14084 Support fixture.

    3. Remove the upper LP turbine cooling air duct from the IAE 1M14084 Support fixture and position it on a work bench.

    8. SUBTASK 75-24-49-440-082 Install the Support Assembly F to the Upper LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the lower LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the upper LP turbine cooling air duct.

    5. Install the eight bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with eight bolts to the upper LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    9. SUBTASK 75-24-49-440-083 Install the Support Assembly A to the Upper LP Turbine Cooling Air Duct

    1. Refer to Figure and Figure.

    2. CAUTION

      BE CAREFUL IF YOU BEND THE HALF LOOP CLAMP IN ORDER TO PREVENT DAMAGE OF THE PART.

      NOTE

      The half loop clamp and the support assembly are preassembled by the rivets at the front and rear ends of the parts.

      NOTE

      For the location of the support assembly, refer to Figure.

      Bend the half loop clamp lightly.

    3. Move the support assembly above the tube ends of the upper LP turbine cooling air duct.

    4. Make sure that the support assembly is correctly installed on to the upper LP turbine cooling air duct.

    5. Install the eight bolts by hand until the locking element of the clip nut.

    6. Safety the support assembly with eight bolts to the upper LP turbine cooling air duct.

    7. Do not fully tighten the bolts at this time.

    10. SUBTASK 75-24-49-440-084 Install the Upper LP Turbine Cooling Air Duct to the Support Fixture

    1. Refer to Figure.

    2. Install the upper LP turbine cooling air duct to the IAE 1M14084 Support fixture 1 off. Make sure that the tube ends are engaged correctly in their holes.

    3. Safety the upper LP turbine cooling air duct to the IAE 1M14084 Support fixture with the swing bolt, the knurled knob, the two washers, and the two screws.

    11. Figure: Install/Remove the LP Turbine Cooling Air Duct to/from the Support Fixture

    Install/Remove the LP Turbine Cooling Air Duct to/from the Support Fixture

    Figure: Position of the Support Assemblies

    Position of the Support Assemblies

    Figure: Installation of the Support Assemblies to the Lower LP Turbine Cooling Air Duct

    Installation of the Support Assemblies to the Lower LP Turbine Cooling Air Duct

    Figure: Installation of the Support Assemblies to the Upper LP Turbine Cooling Air Duct

    Installation of the Support Assemblies to the Upper LP Turbine Cooling Air Duct

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised Support equipment nomenclature. (Editorial)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:K2147
Supply Number:CoMat 10-094
Type:sp01
Supply Short Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Supply Name:CoMat 10-094 ANTI-SEIZE COMPOUND, PURE Ni-SPECIAL
Specification Groups:
Doc NumberType
BOSTIK NEVER-SEEZ PURE NICKEL SPECIAL
Suppliers:
ManufacturerRemarks
K2147
K6835
5W425
Manufacturer Code:0AM53
Tool Number:IAE 1M14084
Tool Name:IAE 1M14084 Support fixture