TASK 70-11-53-300-503 The Procedure To Remove Carbon With An Aqueous-Based Carbon Remover

DMC:V2500-00-70-11-53-00A-081A-D|Issue No:002.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-11-53-300-503 The Procedure To Remove Carbon With An Aqueous-Based Carbon Remover

General

This procedure uses an aqueous solution for immersion only. This procedure can be used on parts where SPM TASK 70-11-03-300-503 Degreasing Parts by Aqueous Cleaning is currently assigned. Although this procedure is effective on all alloys titanium, steel, nickel and cobalt alloy parts are more effectively cleaned of carbon by SPM TASK 70-11-06-300-503 One-step Alkaline Rust Remover Cleaning for Titanium and SPM TASK 70-11-13-300-503 One-step Alkaline Rust Remover Cleaning for Cobalt and Nickel Base Alloys and Heat and Non-Corrosion Resistant Materials.

This procedure is not approved as an alternate to SPM TASK 70-11-22-300-503 the Procedure to Clean the Bearings (Alkaline Method) or SPM TASK 70-11-18-300-503 Cleaning, Lapping and Checking Carbon Seals.

To identify the consumable materials, refer to the Consumable Materials Index.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-582 AQUEOUS-BASED CARBON REMOVER71410CoMat 01-582

Spares

NONE

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS INFORMATION (SUCH AS HAZARDOUS INGREDIENTS; PHYSICAL/CHEMICAL CHARACTERISTICS; FIRE, EXPLOSION, REACTIVITY, AND HEALTH HAZARD DATA; PRECAUTIONS FOR SAFE HANDLING; USE AND CONTROL MEASURES), AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

Procedure

    1. Remove carbon with an aqueous carbon remover by the procedure that follows:

    2. Put the part fully in Solution Code 191 aqueous carbon remover at 130 F - 140 F (54 C - 60 C) for 30 minutes to two hours.

    3. Pressure spray rinse the part with a very fine spray over the solution tank.

      NOTE

      Use a very fine spray to keep the quantity of water added to the aqueous carbon remover to a minimum.
    4. Dip the part in cold water; then pressure spray rinse.

      1. If there is carbon remaining on the part, do the procedure that follows:

      2. Put the part fully in Solution Code 191 aqueous carbon remover again at 130 F - 140 F (54 C - 60 C) for 30 minutes to two hours.

      3. Pressure spray rinse the part with a very fine spray over the solution tank.

        NOTE

        Use a very fine spray to keep the quantity of water added to the aqueous carbon remover to a minimum.
      4. Dip the part in cold water; then pressure spray rinse.

      1. Put the part fully in hot water at 150 F - 200 F (66 C - 93 C) until the temperature of the part increases sufficiently to flash dry.

      2. If the water on the part surface does not flash off when the part comes out of the hot water, then the time interval that the part stayed in the hot water was too short to increase the part temperature sufficiently.

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Update the flash dry instructions per PW SPM 70-20-00 General-01 and editorial changes(REA19VC187)

Manufacturer Code:71410
Enterprise Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
BU Name:HENKEL CORPORATION (WAS: TURCO PRODUCTS, INC)
Street:32100 STEPHENSON HIGHWAY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-248-583-9300
Fax Number:1-248-583-2976
Internet:www.aerospace.henkel.com
Manufacturer Code:71410
Supply Number:CoMat 01-582
Type:sp01
Supply Short Name:CoMat 01-582 AQUEOUS-BASED CARBON REMOVER
Supply Name:CoMat 01-582 AQUEOUS-BASED CARBON REMOVER
Specification Groups:
Doc NumberType
Turco 9045-6SPMC 183-1 (PW REF)
Suppliers:
ManufacturerRemarks
71410