TASK 70-31-20-310-501 Procedure To Prepare Surface For Brazing

DMC:V2500-00-70-31-20-00A-252A-D|Issue No:001.00|Issue Date:2013-03-20

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 70-31-20-310-501 Procedure To Prepare Surface For Brazing

NOTE

To identify the consumable materials, refer to the PCI.

NOTE

Abrasives must be clean and always used for equivalent work.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 05-166 GLASS BEAD04UX7CoMat 05-166
CoMat 05-179 STAINLESS STEEL GRIT63585CoMat 05-179
CoMat 05-180 SILICON CARBIDE ABRASIVE84330CoMat 05-180
CoMat 05-238 FLAPPER WHEEL, ABRASIVECLOTHLOCALCoMat 05-238

Spares

NONE

Safety Requirements

WARNING

IT IS THE RESPONSIBILITY OF THE OPERATOR TO OBTAIN AND OBSERVE THE MANUFACTURER'S MATERIAL SAFETY DATA SHEETS FOR CONSUMABLE MATERIALS INFORMATION SUCH AS, HAZARDOUS INGREDIENTS, PHYSICAL/CHEMICAL CHARACTERISTICS, FIRE, EXPLOSION, REACTIVITY, HEALTH HAZARD DATA, PRECAUTIONS FOR SAFE HANDLING, USE AND CONTROL MEASURES AND ALSO TO TAKE LOCAL REGULATIONS INTO CONSIDERATION.

CAUTION

THIS PROCEDURE IS NOT APPROVED FOR GENERAL CLEANING BEFORE FLUORESCENT PENETRANT INSPECTION BECAUSE THE CONSUMABLE MATERIALS USED IN STEP 3.A.(3) CAN MASK CRACKS.

CAUTION

DO NOT USE TITANIUM-TYPE OR ALUMINUM OXIDE-TYPE ABRASIVES (SUCH AS, IN THE USUAL EMERY CLOTH OR ALUMINUM OXIDE BLASTING) ON THE SURFACE TO BE BRAZED. TITANIUM OR ALUMINUM IN ANY FORM HAS A BAD EFFECT ON THE MOLTEN BRAZE METAL FLOW.

CAUTION

ENTRAPMENT OF ABRASIVES CAN CAUSE DAMAGE TO PARTS.

Procedure

    1. SUBTASK 70-31-20-310-001 Remove Light Oxidation from the Part

      1. Remove light oxidation from the part by one of these methods:

      2. Wet abrasive blast. Refer to the SPM TASK 70-12-08-300-503.

      3. Wet abrasive blast. Refer to the SPM TASK 70-12-12-300-503.

        1. Dry abrasive blast:

          1. Set the machine to the applicable air pressure:

          2. For pressure-type machine: 35 to 40 psi (241.3 to 275.8 kPa).

          3. For suction-type machine: 70 to 80 psi (482.6 to 551.6 kPa).

        2. Blast at an angle of approximately 45 to 75 degrees with the nozzle-to-part distance of 4 to 6 inches (102 to 152 mm).

        3. Blow off all remaining media with filtered air.

        1. Flapper wheel.

        2. Use a 3 inch (76.2 mm) diameter, silicon carbide 80 grit abrasive cloth flapper wheel (CoMat 05-238 FLAPPER WHEEL, ABRASIVECLOTH) to remove light oxidation from the part.

    1. SUBTASK 70-31-20-310-002 Clean the Area to be Brazed

    2. Clean the area to be brazed. Refer to the SPM TASK 70-11-26-300-503.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:04UX7
Enterprise Name:POTTERS INDUSTRIES INC.
BU Name:POTTERS INDUSTRIES INC
Building:VALLEYBROOKE CORPORATE CENTER
Street:300 LINDENWOOD DR
City:MALVERN
State:PA
Zip Code:19355
Country:USA
Manufacturer Code:63585
Enterprise Name:WALL COLMONOY CORPORATION
BU Name:WALL COLMONOY CORPORATION
Street:30261 STEPHENSON HWY
City:MADISON HEIGHTS
State:MI
Zip Code:48071
Country:USA
Phone Number:1-810-585-6400
Fax Number:1-810-585-7960
Internet:www.wallcolmonoy.com
Manufacturer Code:84330
Enterprise Name:DELETED, SEE SUPPLIER CODE IAE531
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:04UX7
Supply Number:CoMat 05-166
Type:sp01
Supply Short Name:CoMat 05-166 GLASS BEAD
Supply Name:CoMat 05-166 GLASS BEAD
Specification Groups:
Doc NumberType
PMC 3084BALLOTINI IMPACT BEADS
Suppliers:
ManufacturerRemarks
04UX7
Manufacturer Code:63585
Supply Number:CoMat 05-179
Type:sp01
Supply Short Name:CoMat 05-179 STAINLESS STEEL GRIT
Supply Name:CoMat 05-179 STAINLESS STEEL GRIT
Specification Groups:
Doc NumberType
PMC 5022NICROBRAZ BLASTING GRIT NO.60 (NI-CR)
Suppliers:
ManufacturerRemarks
63585
Manufacturer Code:84330
Supply Number:CoMat 05-180
Type:sp01
Supply Short Name:CoMat 05-180 SILICON CARBIDE ABRASIVE
Supply Name:CoMat 05-180 SILICON CARBIDE ABRASIVE
Specification Groups:
Doc NumberType
PMC 3138No. 240 SAS CARBONITE
Suppliers:
ManufacturerRemarks
84330
Manufacturer Code:LOCAL
Supply Number:CoMat 05-238
Type:sp01
Supply Short Name:CoMat 05-238 FLAPPER WHEEL, ABRASIVE CLOTH
Supply Name:CoMat 05-238 FLAPPER WHEEL, ABRASIVECLOTH
Specification Groups:
Doc NumberType
GA 355-143 INCH DIA., 80 GRIT SiC FLAPPER WHEEL
Suppliers:
ManufacturerRemarks
LOCAL
IE498
26082