TASK 71-00-00-700-004 Test No. 4 - Oil System Static Leak Check, Testing-004

DMC:V2500-A0-71-00-0000-03A-364A-B|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-00-700-004 Test No. 4 - Oil System Static Leak Check, Testing-004

General

You can use this test to do a check of the gearbox for leaks. You will not have to operate the engine.

NOTE

To identify the consumable materials refer to the PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

The seal drain lines can be found near the bottom of the gearbox accessory pads.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
HosesLOCALHoses

A short piece of hose with a 0.500 in. (12.70 mm) inside diameter by 2 ft (0.62 m) long.

ConnectorsLOCALConnectors
IAE 1P16205 Adapter0AM53IAE 1P162051

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE03530CoMat 10-045

Spares

NONE

Safety Requirements

NONE

Procedure

    1. Idle System Static Leak Check

    2. Do the necessary steps by the instructions in Pre-Rig the Engine for Testing. Refer to TASK 71-00-00-700-020.

    3. Remove the seal from the end of the breather outlet pipe.

    4. Install IAE 1P16205 Adapter 1 off on the end of the breather outlet pipe and secure with the bolts and nuts.

    5. Connect an air hose to the larger adapter.

    6. Connect a gage to the smaller adapter.

      1. Supply and hold 7 psig (48.3 kPa) of air pressure at the gearbox.

      2. The temperature of the air supplied must be less than 325 deg F (160 deg C).

      3. Do not hold more than 10 psig (68.9 kPa) maximum at the gearbox.

      1. Apply CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE or a soap and water solution at these locations.

      2. All of the areas on the gearbox and the angle gearbox where there are bolt on accessories, joints, and tube connections.

    7. Repair all leaks that you find.

      1. If necessary, disconnect the seal drain lines for the hydraulic pump, starter, integrated drive generator and fuel pump.

      2. Disconnect the lines one at a time at the four locations.

      3. Disconnect the lines at the gearbox end or at the drain mast end.

    8. Connect Hoses 1 off to each of the seal drains. Put the hose over the Connectors.

      1. Put the open end of the flexible hose in the small bottle of water and look for bubbles.

      2. There can be some leakage (bubbles). If it is possible to count the number of slowly made bubbles, the leakage is satisfactory.

      3. A seal which has leaks (bubbles) which are fast and sufficient to move the water is not satisfactory.

    9. Turn off the air pressure supply to the gearbox.

    10. Repair the leaks and test again, as necessary.

    11. Install all of the seal drain parts which were removed and connect all of the lines which were disconnected.

    12. Remove the adapter.

    13. Do the necessary steps by the instructions in De-Rig the Engine after Testing. Refer to TASK 71-00-00-700-021.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:03530
Enterprise Name:AMERICAN GAS AND CHEMICAL CO LTD
BU Name:AMERICAN GAS AND CHEMICAL CO LTD
Street:220 PEGASUS AVE
City:NORTHVALE
State:NJ
Zip Code:07647
Country:USA
Phone Number:1-201-767-7300, 1-800-526-1008
Fax Number:1-201-767-1741
Internet:www.amgas.com
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:03530
Supply Number:CoMat 10-045
Type:sp01
Supply Short Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Supply Name:CoMat 10-045 LEAK CHECK FLUID, BUBBLES-TYPE
Specification Groups:
Doc NumberType
LEAK TEC 372E
Suppliers:
ManufacturerRemarks
03530
Manufacturer Code:LOCAL
Tool Number:Connectors
Tool Name:Connectors
Manufacturer Code:LOCAL
Tool Number:Hoses
Tool Name:Hoses
Manufacturer Code:0AM53
Tool Number:IAE 1P16205
Tool Name:IAE 1P16205 Adapter