TASK 71-00-00-700-021 Test No. 21 - De-Rig The Engine, Testing-021

DMC:V2500-A0-71-00-0000-00A-332A-B|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-00-700-021 Test No. 21 - De-Rig The Engine, Testing-021

NOTE

To identify consumable materials, refer to PCI.

NOTE

Special tools are identified in the procedure by the tool primary number.

NOTE

If you did Test No.10 before repair work, or if you did not do Test No. 10, do not remove the DEP.

NOTE

Make sure that the DEP part number is the correct one for the EEC on the engine. Refer to Test No. 11, TASK 71-00-00-700-011-A00 (TESTING-011, CONFIG-001) and TASK 71-00-00-700-011-B00 (TESTING-011, CONFIG-002).

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 4F10289 Shop transport dolly0AM53IAE 4F102891
IAE 6F10083 Dolly0AM53IAE 6F100831
IAE 4F10280 Front section unit0AM53IAE 4F10280
IAE 4R18314 Tube assembly0AM53IAE 4R18314
IAE 4R18316 Flange0AM53IAE 4R18316
IAE 4F10284 Clamping bracket0AM53IAE 4F10284
IAE 4R18448 LP fuel return blanking cap0AM53IAE 4R18448
IAE 4R18324 Coupling nut0AM53IAE 4R18324
IAE 4R18313 Pressure cap0AM53IAE 4R18313
IAE 4R18303 Pressure cap0AM53IAE 4R18303
IAE 4R18301 7th and 10th stage offtake blank assembly0AM53IAE 4R18301
IAE 4R18315 Pressure plug0AM53IAE 4R18315
IAE 4R18302 7th stage anti-ice blank0AM53IAE 4R18302
IAE 4F10373 Oil tank temperature probe0AM53IAE 4F10373
IAE 6F10291 Nacelle system0AM53IAE 6F10291

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-126 LOCKWIRELOCALCoMat 02-126

Spares

NONE

Safety Requirements

NONE

Procedure

    1. De-Rig the Engine After Test

    2. Remove the DEP (either slave or engine DEP) from the J6 connector on the EEC. The EEC is located on the upper right side of the fan case.

    3. Set the jumpers in the engine DEP to the correct EPR modifier number and EPR class bias (SCN 20 and above). Refer to Test No.11, TASK 71-00-00-700-011-A00 (TESTING-011, CONFIG-001) and TASK 71-00-00-700-011-B00 (TESTING-011, CONFIG-002), for the procedure to set the jumpers in the DEP. You must change the data plate to show the EPR modifier number and the EPR class bias (SCN 20 and above) of the DEP that is installed on the engine.

    4. Disconnect the P805, P806 and P807 cables that are at the 1 o-clock position on the fan case.

    5. Remove IAE 4F10280 Front section unit 1 off from the engine and put the package on IAE 4F10289 Shop transport dolly1 off. No more disassembly of the package is necessary.

    6. Remove the nacelle system bumper plates from the turbine exhaust case at approximately the 3 and 9 o-clock positions.

    7. Remove IAE 4R18314 Tube assembly 1 off and IAE 4R18316 Flange 1 off from the air-cooled air cooler (ACAC) assembly. The ACAC is located approximately at the 6 o-clock position adjacent to flange FN. Install a protective closure.

      1. (Optional) Remove the vibration transducer that is mounted on the turbine exhaust case and IAE 4F10284 Clamping bracket 1 off as an assembly. It is not necessary to remove the transducer from the bracket.

      2. Install the two flange bolts again and torque them to 85 - 95 lbfin (9.604 - 10.734 Nm).

    8. Remove the IAE 4R18324 Coupling nut 1 off from the LP fuel return. Install a protective closure.

    9. Remove the IAE 4R18313 Pressure cap 1 off from the 10th stage HP valve. Install a protective closure.

    10. Remove the IAE 4R18303 Pressure cap 1 off from the HP valve. Install a protective closure.

    11. Remove IAE 4R18301 7th and 10th stage offtake blank assembly 2 off from the 7th and 10th stage offtake elbows. Install protective closure.

    12. Remove IAE 4R18315 Pressure plug 1 off on the HP valve vent line fitting located behind the 7th stage bleed elbow at approximately the 7 o-clock position. Install a protective closure.

    13. Remove IAE 4R18302 7th stage anti-ice blank 1 off from the compressor port at approximately the 1 o-clock position. Install a protective closure.

      1. Remove slave 10th stage bleed valve.

      2. A slave bleed valve is identified by a red band painted on the valve body.

      3. Remove the slave 10th stage bleed valve, if previously fitted, in accordance with the Engine Manual (TASK 72-00-40-020-004, SUBTASK 72-00-40-020-104-A00 and SUBTASK 72-00-40-020-104-B00).

      4. Install the original valve and silencer in accordance with the Engine Manual (TASK 72-00-40-420-004).

    14. Remove the breather pipe. Install a protective closure.

      1. If seal drain bottles were installed, remove them from the locations that follow:

      2. Bifurcation panel common core seal drain.

      3. Fuel pump seal drain.

      4. Hydraulic pump seal drain.

      5. Starter seal drain.

      6. Integrated Drive Generator (IDG) seal drain.

      7. Fuel Metering Unit (FMU) seal drain.

      8. Fuel Diverter Valve seal drain.

      9. Air-Cooled Oil Cooler (ACOC) actuator seal drain.

    15. Make sure the oil tank is drained.

    16. Install a plug and torque to 55 - 70 lbfin (6.214 - 7.909 Nm).

    17. Safety the plug with CoMat 02-126 LOCKWIRE.

    18. Remove the common nozzle assembly as required.

    19. Remove the engine exhaust cone as required.

    20. Remove the engine from IAE 6F10291 Nacelle system 1 off or flight nacelle.

    21. Install the engine into IAE 6F10083 Dolly 1 off.

    22. Remove the front and rear engine mounts as required.

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:0AM53
Tool Number:IAE 4F10280
Tool Name:IAE 4F10280 Front section unit
Manufacturer Code:0AM53
Tool Number:IAE 4F10284
Tool Name:IAE 4F10284 Clamping bracket
Manufacturer Code:0AM53
Tool Number:IAE 4F10289
Tool Name:IAE 4F10289 Shop transport dolly
Manufacturer Code:0AM53
Tool Number:IAE 4F10373
Tool Name:IAE 4F10373 Oil tank temperature probe
Manufacturer Code:0AM53
Tool Number:IAE 4R18301
Tool Name:IAE 4R18301 7th and 10th stage offtake blank assembly
Manufacturer Code:0AM53
Tool Number:IAE 4R18302
Tool Name:IAE 4R18302 7th stage anti-ice blank
Manufacturer Code:0AM53
Tool Number:IAE 4R18303
Tool Name:IAE 4R18303 Pressure cap
Manufacturer Code:0AM53
Tool Number:IAE 4R18313
Tool Name:IAE 4R18313 Pressure cap
Manufacturer Code:0AM53
Tool Number:IAE 4R18314
Tool Name:IAE 4R18314 Tube assembly
Manufacturer Code:0AM53
Tool Number:IAE 4R18315
Tool Name:IAE 4R18315 Pressure plug
Manufacturer Code:0AM53
Tool Number:IAE 4R18316
Tool Name:IAE 4R18316 Flange
Manufacturer Code:0AM53
Tool Number:IAE 4R18324
Tool Name:IAE 4R18324 Coupling nut
Manufacturer Code:0AM53
Tool Number:IAE 4R18448
Tool Name:IAE 4R18448 LP fuel return blanking cap
Manufacturer Code:0AM53
Tool Number:IAE 6F10083
Tool Name:IAE 6F10083 Dolly
Manufacturer Code:0AM53
Tool Number:IAE 6F10291
Tool Name:IAE 6F10291 Nacelle system