TASK 71-00-02-400-011 (A1/A5-PPBU) - Install The Pneumatic Starter And Housing Adapter, Installation-011

DMC:V2500-A0-71-00-0200-10A-720A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 71-00-02-400-011 (A1/A5-PPBU) - Install The Pneumatic Starter And Housing Adapter, Installation-011

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all the parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

For the torque tightening procedures refer to the SPM TASK 70-41-00-400-501 and TASK 70-41-01-400-501.

Special torque data is identified with the symbol * after the torque value.

Lubricate all threads and abutment faces of nuts and bolts with CoMat 10-077 APPROVED ENGINE OILS unless other lubricants are referred to in the procedure.

Transportation covers/blanks must be removed immediately before installation of the components.

For lockwire data and procedures refer to the SPM TASK 70-42-05-400-501.

After assembly apply CoMat 07-038 AIR DRYING ENAMEL to damaged surface protection, joint flanges and attach parts. Use the correct color of air drying enamel. Refer to the SPM TASK 70-38-21-380-501.

For the data on the installation of V-band clamps refer to the SPM TASK 70-47-01-420-501.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-002 SOLVENT, DELETED.0AM53CoMat 01-002
CoMat 02-126 LOCKWIRELOCALCoMat 02-126
CoMat 07-038 AIR DRYING ENAMELK3504CoMat 07-038
CoMat 10-077 APPROVED ENGINE OILSLOCALCoMat 10-077

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Preformed packing1
Preformed packing1

Safety Requirements

NONE

Procedure

    1. SUBTASK 71-00-02-450-006 Install the Pneumatic Starter and Housing Adapter

    2. Refer to Figure.

    3. Lubricate the housing adapter studs with CoMat 10-077 APPROVED ENGINE OILS.

    4. Install the housing adapter STARTING-PNEUMATIC STARTER (80-13-41, 01-260) on to the mounting pad. Attach with the six nuts STARTING-PNEUMATIC STARTER (80-13-41, 01-106).

    5. Torque the six nuts STARTING-PNEUMATIC STARTER (80-13-41, 01-106) to 290 to 370 lbf.in (33 to 42 Nm).

    6. WARNING

      WHEN YOU USE CoMat 01-002 SOLVENT, DELETED. YOU MUST USE THE NECESSARY PROTECTIVE CLOTHING. DO NOT GET THE SOLVENT ON YOUR SKIN OR IN YOUR EYES. YOU MUST NOT SMOKE WHEN YOU USE THE SOLVENT AS THE VAPOR CHANGES AND BECOMES TOXIC.

      Clean the mating faces of the pneumatic starter STARTING-PNEUMATIC STARTER (80-13-41, 01-200) with CoMat 01-002 SOLVENT, DELETED..

    7. Lightly lubricate a new STARTING-PNEUMATIC STARTER (80-13-41, 01-240) preformed packing 1 off with CoMat 10-077 APPROVED ENGINE OILSs and install it on the starter drive shaft.

    8. Make sure the drain plug/magnetic chip detector STARTING-PNEUMATIC STARTER (80-13-41, 01-300) is installed and safetied with CoMat 02-126 LOCKWIRE.

    9. Lubricate the starter drive shaft splines with CoMat 10-077 APPROVED ENGINE OILS.

      1. CAUTION

        INSTALL THE CLAMP WITH THE T-BOLT 90 DEGREES FROM THE TOP OF THE STARTER WITH THE STIFF NUT LOOKING DOWNWARD. IF YOU DO NOT THE CLAMP CAN TOUCH ADJACENT COMPONENTS AND CAN CAUSE DAMAGE.

        Install the starter.

      2. With the oil drain plug at its lowest position align the master spline on the starter and the adapter housing.

      3. Install the starter in the adapter housing and install the clamp STARTING-PNEUMATIC STARTER (80-13-41, 01-250). Torque the clamp to 60 to 65 * lbf.in (6.8 to 7.3 Nm).

  1. Figure: Install the Pneumatic Starter

    Install the Pneumatic Starter

Requirements After Job Completion

Follow-On Conditions

NONE
Link not Found
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:K3504
Enterprise Name:INDESTRUCTIBLE PAINT CO LTD
BU Name:NULL
Street:25 PENTOS DRIVE
City:SPARKHILL
Province:BIRMINGHAM
Zip Code:B11 3TA
Country:GREAT BRITAIN
Phone Number:44-121-7022485
Fax Number:44-121-7784338
Email:sales@indestructible.co.uk
Internet:www.indestructible.co.uk
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:X111X
Supply Number:CoMat 01-002
Type:sp01
Supply Short Name:CoMat 01-002 SOLVENT, DELETED.
Supply Name:CoMat 01-002 SOLVENT, DELETED.
Specification Groups:
Doc NumberType
wiring harnesses. Where CoMat 01‐002 is specified to clean mechanical components, use one or more of the solvents that SPM TASK 70‐11‐26‐300‐503 specifies as applicable.DELETED. Where CoMat 01‐002 is specified to clean electrical contacts or wiring harnesses, use one or more of the solvents that SPM TASK 70‐11‐57‐110‐501 specifies to clean electrical contacts or
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:K6835
Supply Number:CoMat 02-126
Type:sp01
Supply Short Name:CoMat 02-126 LOCKWIRE
Supply Name:CoMat 02-126 LOCKWIRE
Specification Groups:
Doc NumberType
DTD 189A, 0.028 TO 0.032 IN DIA
Suppliers:
ManufacturerRemarks
K6835
KB362
LOCAL
U06C8
Manufacturer Code:00BB6
Supply Number:CoMat 07-038
Type:sp01
Supply Short Name:CoMat 07-038 AIR DRYING ENAMEL
Supply Name:CoMat 07-038 AIR DRYING ENAMEL
Specification Groups:
Doc NumberType
OMAT:7/22B (RR REF)IP9138 R1
JCR-029 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
K3504
Manufacturer Code:X333X
Supply Number:CoMat 10-077
Type:sp01
Supply Short Name:CoMat 10-077 APPROVED ENGINE OILS
Supply Name:CoMat 10-077 APPROVED ENGINE OILS
Specification Groups:
Doc NumberType
For V2500-A1/A5/D5 models - Refer to V2500 Service Bulletin ENG-79-0108
For V2500-E5 model - Refer to Service Bulletin E5-79-0001
Suppliers:
ManufacturerRemarks
X333X