TASK 72-00-32-050-007 LPC/Intermediate Case Module Components - Remove The Air Modulating Valve, Removal-014

DMC:V2500-A0-72-00-3250-07A-520A-B|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-00-32-050-007 LPC/Intermediate Case Module Components - Remove The Air Modulating Valve, Removal-014

General

Fig/item numbers in parentheses in the procedure agree with those used in the IPC. Only the primary Fig/item numbers are used. For the service bulletin alpha variants refer to the IPC.

For all parts identified in a different Chapter/Section/Subject, the applicable Chapter/Section/Subject comes before the Fig/item number.

Remove and discard the lockwire before the component is disconnected.

Apply the approved CoMat 10-058 PENETRATING OIL before the removal of threaded parts. Let the parts soak before removal.

During the removal procedure make sure that the harnesses are held temporarily along their different lengths. This is to prevent too much strain on the harnesses, cables and electrical connectors.

During the removal procedure put the special plastic caps on the electrical connectors and receptacles. This is to give protection from unwanted fluids or materials.

Seal all openings when the tubes or components are disconnected to prevent contamination from unwanted material.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NONE

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 06-086 TIES18992CoMat 06-086
CoMat 10-058 PENETRATING OIL0AM53CoMat 10-058

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-00-32-050-057 Remove the Air Modulating Valve (01-100) (Pre SBE 79-0087, Pre SBE 79-0088, SBE 79-0087 and SBE 79-0088)

    2. Refer to Figure, Figure, and Figure.

      1. Disconnect the electrical connectors and the fuel tubes.

      2. Disconnect the electrical connectors 4019KS-A and 4019KS-B from the air modulating valve receptacles.

      3. Attach the disconnected harnesses to the primary harness bundles (so the disconnected harnesses do not bend) with CoMat 06-086 TIES.

      4. Disconnect the tube 218 OIL,HYDRAULIC AND WATER DRAIN TUBES-POWER PLANT (71-73-48, 03-100) from the drain union.

      5. Disconnect the tubes 190 and 189 from the modulating valve unions.

      6. Remove the bolt, the nut and the washer at the clip position 0220.

      7. Loosen the bolt and the nut at the clip positions 0579 and 0580.

      1. Disconnect the support links.

      2. Remove the three bolts, the six washers and the three nuts which attach the top, the center and the lower links to the modulating valve.

      3. Move the links away from the mounting bracket and lug to give sufficient clearance during the removal of the modulating valve.

      1. Pre SBE 79-0087 and Pre SBE 79-0088: Remove the modulating valve.

      2. Remove the bolt, the nut and the washer which attaches the bracket Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-070) to the modulating valve and the air cooled oil cooler (ACOC) flanges.

      3. Loosen the nut which attaches the bracket to the bracket Air Cooled Oil Cooler (ACOC) And Inlet Duct (79-21-42, 01-230), move the bracket away from the modulating valve flange.

      4. Remove the 17 nuts, the 17 bolts and the 34 washers which attach the modulating valve to the ACOC flange.

      5. NOTE

        The bracket is attached to the modulating valve flange with two countersunk screws.

        Remove the two nuts, the two bolts and the four washers at the lower link bracket.

      6. WARNING

        BE CAREFUL DURING REMOVAL OF THE AIR MODULATING VALVE BECAUSE IT WEIGHS 18 LB (8 KG).

        NOTE

        The air modulating valve removed in this procedure must have its maintenance completed, as given in the Lucas Component Maintenance Manual (79-21-51).

        Hold the modulating valve and remove the four bolts and the four washers Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-120 , Air Cooled Oil Cooler (ACOC) Modulating Valve 01-115 and Air Cooled Oil Cooler (ACOC) Modulating Valve 01-110) which attach the modulating valve to the ACOC flange. Remove the modulating valve.

      1. SBE 79-0087 and SBE 79-0088: Remove the modulating valve.

      2. Remove the bolt, the nut and the washer which attach the bracket Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-070) to the modulating valve and the air cooled oil cooler (ACOC) flanges.

      3. Remove the bolt Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-115), the nut Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-105) and the washer Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-110) which attach the bracket Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-090) to the modulating valve and the air cooled oil cooler (ACOC) flange.

      4. Remove the bolt Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-120) at the blind hole position which attaches the bracket Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-090) to the modulating valve and the air cooled oil cooler (ACOC) flange.

      5. Remove the two bolts Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-115) and the two washers Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-110) at the blind hole positions.

      6. Loosen the nut which attaches the bracket Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-070) to the bracket Air Cooled Oil Cooler (ACOC) And Inlet Duct (79-21-42, 01-230). Move the bracket away from the modulating valve flange.

      7. Remove the remaining nuts, bolts and washers which attach the modulating valve to the ACOC flange.

      8. NOTE

        The bracket is attached to the modulating valve flange with two countersunk screws.

        Remove the two nuts, the two bolts and the four washers at the lower link bracket.

      9. WARNING

        BE CAREFUL DURING REMOVAL OF THE AIR MODULATING VALVE BECAUSE IT WEIGHS 18 LB (8 KG).

        NOTE

        The air modulating valve removed in this procedure must have its maintenance completed, as given in the Lucas Component Maintenance Manual (79-21-51).

        Hold the modulating valve and remove the four bolts and the four washers Air Cooled Oil Cooler (ACOC) Modulating Valve (79-21-51, 01-120) , Air Cooled Oil Cooler (ACOC) Modulating Valve (01-115) and Air Cooled Oil Cooler (ACOC) Modulating Valve 01-110) which attach the modulating valve to the ACOC flange. Remove the modulating valve.

  1. Figure: Pre SBE 79-0087 and Pre SBE 79-0088: Remove the Air Modulating Valve

    Sheet 1

    Legend
    Pre SBE 79-0087 and Pre SBE 79-0088: Remove the Air Modulating Valve

    Sheet 1

    Close

    Figure: SBE 79-0087 and SBE 79-0088: Remove the Air Modulating Valve

    Sheet 2

    Legend
    SBE 79-0087 and SBE 79-0088: Remove the Air Modulating Valve

    Sheet 2

    Close

    Figure: Remove the Air Modulating Valve

    Sheet 3

    Legend
    Remove the Air Modulating Valve

    Sheet 3

    Close

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:18992
Enterprise Name:HANSCOM INC
BU Name:HANSCOM INC
Street:331 MARKET STREET
P.O. Box:364
City:WARREN
State:RI
Zip Code:02885
Country:USA
Phone Number:1-401-247-1999, 1-800-725-6788
Fax Number:1-401-247-4575
Internet:www.hanscominc.com
Manufacturer Code:18992
Supply Number:CoMat 06-086
Type:sp01
Supply Short Name:CoMat 06-086 TIES
Supply Name:CoMat 06-086 TIES
Specification Groups:
Doc NumberType
PMC 4272SPECIAL WIRE TIES
Suppliers:
ManufacturerRemarks
18992
Manufacturer Code:X222X
Supply Number:CoMat 10-058
Type:sp01
Supply Short Name:CoMat 10-058 PENETRATING OIL
Supply Name:CoMat 10-058 PENETRATING OIL
Suppliers:
ManufacturerRemarks
X222X