TASK 72-31-11-300-011 LPC Fan Blade - Replace The Dry Film Lubricant, Repair-011 (VRS1021)

DMC:V2500-A0-72-31-1101-00A-240A-C|Issue No:001.00|Issue Date:2014-05-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-11-300-011 LPC Fan Blade - Replace The Dry Film Lubricant, Repair-011 (VRS1021)

Effectivity

FIG/ITEM

PART NO.

01-300

6A3494

Assembly A

01-300

6A3971

Assembly A

01-300

6A7649

Assembly B

01-300

6A7650

Assembly B

Material of component

PART IDENT

SYMBOL

MATERIAL

LPC fan blade assembly

-

Titanium alloy

General

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Price and availability - none

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
OvenLOCALOven
Vibrating marking pencilLOCALVibrating marking pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPERLOCALCoMat 02-002
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 07-009 THINNERLOCALCoMat 07-009
CoMat 10-004 DRY FILM LUBRICANTLOCALCoMat 10-004
CoMat 02-124 MARKING INK23373CoMat 02-124

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-11-350-064 Remove the Chocking Pads from the LPC Fan Blade Assembly

      1. Remove the front and rear chocking pads assembly.

      1. Refer to VRS1028, TASK 72-31-11-300-013 (Repair-013).

    2. SUBTASK 72-31-11-110-062 Remove the Dry Film Lubricant from the LPC Fan Blade Assembly, Assembly A

      1. Remove the dry film lubricant from the fan blade root.

      1. Refer to TASK 72-31-11-100-000 (CLEANING-000).

    3. SUBTASK 72-31-11-110-091 Remove the Dry Film Lubricant from the LPC Fan Blade Assembly, Assembly B

      1. Remove the dry film lubricant from the fan blade root.

      1. Refer to TASK 72-31-11-100-000 (CLEANING-000).

    4. SUBTASK 72-31-11-230-072 Examine the LPC Fan Blade Assembly for Cracks

      1. Do a penetrant crack test.

      1. Refer to TASK 72-31-11-200-000 (INSPECTION-000).

    5. SUBTASK 72-31-11-380-059 Apply the Dry Film Lubricant to the LPC Fan Blade Assembly

    1. Refer to Figure.

      2. Prepare the surface for applying the dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-120-001.

      3. Remove the grease.

      1. Use a clean cloth made moist with degreasing fluid and clean the coating area on the dovetail.

      4. Apply the masking tape.

        1. Apply the masking tape to the areas which are not be be given a layer of dry film lubricant.

        2. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-003.

      5. Apply the dry film lubricant.

        1. Apply 3 layers of dry film lubricant to a total thickness of 0.001 to 0.002 in. (0.025 to 0.051 mm) to surfaces marked AD.

        1. Overspray of dry film lubricant is permitted on all the surfaces within areas AE which are not included in the surface AC.

        3. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

    6. Remove masking tape.

      7. Stove the LPC rotor blade assembly.

        1. Put the assembly in an oven for two hours at between 365 to 383 deg F (185 to 195 deg C).

        1. Use an applicable oven.

      8. Examine the layer of dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001.

    6. SUBTASK 72-31-11-380-062 Apply the Dry Film Lubricant to the LPC Fan Blade Assembly, Assembly B

    1. CAUTION

      DO NOT APPLY ABRASIVE BLAST PRIOR TO APPLICATON OF DRY FILM LUBRICANT ON METCO 58 COATED BLADES.

      Refer to Figure.

      2. Remove the grease.

      1. Use a clean cloth made moist with degreasing fluid and clean the coating area on the dovetail.

      3. Apply the masking tape.

        1. Apply the masking tape to the areas which are not to be given a layer of dry film lubricant.

        2. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-003.

      4. Apply the dry film lubricant.

      1. Apply 3 layers of dry film lubricant to a total thickness of 0.001 to 0.002 in (0.025 to 0.051 mm) to surfaces marked AD. Overspray of dry film lubricant is permitted on all the surfaces within areas AE which are not included in the surface AC. Use CoMat 10-004 DRY FILM LUBRICANT and CoMat 07-009 THINNER.

      2. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-380-004.

    5. Remove masking tape.

      6. Stove the LPC rotor blade assembly.

      1. Put the assembly in an oven for two hours at between 365 to 383 deg F (185 to 195 deg C).

        Use an applicable oven.

      7. Examine the layer of dry film lubricant.

      1. Refer to the SPM TASK 70-38-03-380-501, SUBTASK 70-38-03-220-001.

    7. SUBTASK 72-31-11-350-087 Make a Mark on the Fan Blade

      1. Vibro engrave VRS1021 adjacent to the part number.

      1. Refer to the SPM TASK 70-09-00-400-501.

    8. SUBTASK 72-31-11-360-053 Install the Chocking Pads to the LPC Fan Blade Assembly

      1. Bond the chocking pads to the fan blade.

      1. Refer to VRS1028, TASK 72-31-11-300-013 (REPAIR-013).

    9. Figure: Apply dry film lubricant to the areas and locations of the LPC fan blade assembly

    Apply dry film lubricant to the areas and locations of the LPC fan blade assembly

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:23373
Enterprise Name:CHEMETALL OAKITE
BU Name:CHEMETALL OAKITE
Street:16961 KNOTT AVENUE
City:LA MIRADA
State:CA
Zip Code:90638
Country:USA
Phone Number:1-714-739-2821, 1-800-331-1197
Fax Number:1-714-670-6480
Internet:www.oakite.com
Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 02-002
Type:sp01
Supply Short Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Supply Name:CoMat 02-002 ADHESIVE TAPE GENERALPURPOSE PAPER
Specification Groups:
Doc NumberType
JCR-198SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
OMAT: 237SCOTCH 202 PREMIUM GRADE (A-A-883 TYPE I)
Suppliers:
ManufacturerRemarks
LOCAL
94960
K0993
K6835
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:23373
Supply Number:CoMat 02-124
Type:sp01
Supply Short Name:CoMat 02-124 MARKING INK
Supply Name:CoMat 02-124 MARKING INK
Specification Groups:
Doc NumberType
OMAT: 264ARDROX 8386W ARDROX 8390 ARDROX 8901W
Suppliers:
ManufacturerRemarks
23373
37127
B1082
IE108
IE206
IE243
IE244
K6858
C1308
Manufacturer Code:K3504
Supply Number:CoMat 07-009
Type:sp01
Supply Short Name:CoMat 07-009 THINNER
Supply Name:CoMat 07-009 THINNER
Specification Groups:
Doc NumberType
IP 9151
Suppliers:
ManufacturerRemarks
K3504
K6835
00BB6
Manufacturer Code:00BB6
Supply Number:CoMat 10-004
Type:sp01
Supply Short Name:CoMat 10-004 DRY FILM LUBRICANT
Supply Name:CoMat 10-004 DRY FILM LUBRICANT
Specification Groups:
Doc NumberType
PL237-R1 or P237-R2
Suppliers:
ManufacturerRemarks
00BB6
K3504
K6835
Manufacturer Code:LOCAL
Tool Number:Oven
Tool Name:Oven
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