TASK 72-31-12-300-012 LPC Fan Disk - Repair The Front Outer Snap Diameter By Plasma Spray, Repair-012 (VRS1147)

DMC:V2500-A0-72-31-1201-00A-609A-C|Issue No:004.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-12-300-012 LPC Fan Disk - Repair The Front Outer Snap Diameter By Plasma Spray, Repair-012 (VRS1147)

Effectivity

FIG/ITEM

PART NO.

01-200

5A0269

01-200

5A0337

01-200

5A1757

01-200

5A1948

Material of component

PART IDENT

SYMBOL

MATERIAL

Stage 1 fan disk

Titanium alloy

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK numbers are in SPM.

NOTE

To identify the consumable materials, refer to the Consumable Materials Index.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Dry blast cabinetLOCAL
External MicrometerLOCAL
Fluorescent penetrant inspection equipmentLOCALFluorescent Penetrant Inspection Equipment
Magnifying Glass, 7XLOCAL
Vertical universal grinderLOCAL
Vibrating Marking PencilLOCALVibrating Marking Pencil

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-001 ADHESIVE TAPE (MASKING)LOCALCoMat 02-001
CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)LOCALCoMat 02-198
CoMat 03-037 METAL SPRAYING POWDER,Ni Al08662CoMat 03-037
CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)00BB6CoMat 03-038
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)LOCALCoMat 03-090
CoMat 03-248 METAL SPRAY POWDERLOCALCoMat 03-248
CoMat 03-265 NICKEL CHROMIUM ALUMINIUMPOWDERLOCALCoMat 03-265
CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADELOCALCoMat 05-001
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-12-320-001 Grind Front Outer Snap Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      2. Grind front outer snap diameter of fan disk to the dimensions given in the figure.

      1. Grind only the minimum quantity of material to remove damage.

      2. Use vertical universal grinder.

      3. Use external micrometer.

    2. SUBTASK 72-31-12-220-097 Examine Ground Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      2. Measure and record the dimension of front outer snap diameter.

      1. Use external micrometer.

    3. SUBTASK 72-31-12-230-064 Examine Stage 1 Fan Disk for Cracks

      1. Do a fluorescent penetrant inspection on front outer snap diameter.

      1. No cracks are permitted.

      3. Refer to SPM TASK 70-23-05-230-501.

      4. Use fluorescent penetrant inspection equipment.

    4. SUBTASK 72-31-12-120-053 Abrasive Blast Front Outer Snap Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      2. Apply masking tape to areas which are not to be given plasma spray.

      3. Abrasive blast front outer snap diameter of stage 1 fan disk.

      2. Use dry blast cabinet.

      3. Refer to SPM TASK 70-34-01-340-501.

    5. SUBTASK 72-31-12-340-001 Plasma Spray Front Outer Snap Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      3. Plasma spray front outer snap diameter of stage 1 fan disk.

      1. Refer to SPM TASK 70-34-01-340-501.

      3. Use plasma spray facility.

      4. Minimum thickness of the plasma spray must be 0.004 in. (0.1 mm).

      4. Remove masking tape and any over spray coat.

      1. Use non-metallic hand scraper.

    6. SUBTASK 72-31-12-320-002 Grind Front Outer Snap Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      2. Grind front outer snap diameter of stage 1 fan disk to dimensions given in figure.

      1. Refer to SPM TASK 70-34-01-340-501.

      2. Use vertical universal grinder.

      3. Use external micrometer.

    7. SUBTASK 72-31-12-220-098 Examine Front Outer Snap Diameter of Stage 1 Fan Disk

    1. Refer to Figure.

      2. Visually examine coated area for chips, cracks, lifted, material and coating that is not attached to base metal.

      1. Use 7X magnification glass.

      2. Refer to SPM TASK 70-34-01-340-501.

      3. Dimensionally examine front outer snap diameter of stage 1 fan disk.

      1. Use external micrometer.

    8. SUBTASK 72-31-12-350-004 Identify the Repair

      1. Write VRS1147 adjacent to part number.

      1. Mark permanent mark by procedure given in SPM TASK 70-09-00-400-501.

      2. Use vibrating marking pencil.

    9. Figure: Repair details and dimensions - Plasma spray area

    Repair details and dimensions - Plasma spray area

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note, steps and SPM task reference. (19VC194)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:08662
Enterprise Name:PRAXAIR CORPORATE OFFICE
BU Name:PRAXAIR CORPORATE OFFICE
Department:formerly Miller Thermal Technologies Inc
Street:1500 POLCO STREET
City:INDIANAPOLIS
State:IN
Zip Code:46222
Country:USA
Phone Number:1-603-224-9585, 1-317-240-2500
Fax Number:1-317-240-2426
Internet:www.praxairthermalspray.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:LOCAL
Supply Number:CoMat 02-001
Type:sp01
Supply Short Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Supply Name:CoMat 02-001 ADHESIVE TAPE (MASKING)
Specification Groups:
Doc NumberType
OMAT: 230 (RR REF)ZINC OXIDE AT142
JCR-197 (JAEC REF)ZINC OXIDE AT142
Suppliers:
ManufacturerRemarks
LOCAL
K6835
U0415
Manufacturer Code:07512
Supply Number:CoMat 02-198
Type:sp01
Supply Short Name:CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)
Supply Name:CoMat 02-198 ADHESIVE TAPE (MASKING METAL SPRAY)
Specification Groups:
Doc NumberType
OMAT: 2/96 (RR REF)CHR 23816 TAPE
Suppliers:
ManufacturerRemarks
07512
K6835
K1369
KC622
Manufacturer Code:08662
Supply Number:CoMat 03-037
Type:sp01
Supply Short Name:CoMat 03-037 METAL SPRAYING POWDER, Ni Al
Supply Name:CoMat 03-037 METAL SPRAYING POWDER,Ni Al
Specification Groups:
Doc NumberType
PWA1321AI-1404
Suppliers:
ManufacturerRemarks
08662
Manufacturer Code:00BB6
Supply Number:CoMat 03-038
Type:sp01
Supply Short Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Supply Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Specification Groups:
Doc NumberType
OMAT: 3/188 (RR REF)METCO 450NS
JCR-020 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
01FK3
0Y7E4
C1840
IE103
K0455
K6835
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Supply Number:CoMat 03-248
Type:sp01
Supply Short Name:CoMat 03-248 METAL SPRAY POWDER
Supply Name:CoMat 03-248 METAL SPRAY POWDER
Specification Groups:
Doc NumberType
MSRR9507/35METCO 447 NS
OMAT:3/179MIL-P-85856/27
Suppliers:
ManufacturerRemarks
LOCAL
39918
K1030
K6835
IE103
IE195
IE200
Manufacturer Code:LOCAL
Supply Number:CoMat 03-265
Type:sp01
Supply Short Name:CoMat 03-265 NICKEL CHROMIUM ALUMINIUM POWDER
Supply Name:CoMat 03-265 NICKEL CHROMIUM ALUMINIUMPOWDER
Specification Groups:
Doc NumberType
METCO 443-NS MIL-P-85856/21 MSRR9507/14
METCO 443-NS MIL-P-85856/21OMAT:3/135
Suppliers:
ManufacturerRemarks
LOCAL
39918
IE103
IE195
IE200
K1030
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 05-001
Type:sp01
Supply Short Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Supply Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-001 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
LOCAL
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Link not Found
Manufacturer Code:LOCAL
Tool Number:Vibrating Marking Pencil
Tool Name:Vibrating Marking Pencil
Link not Found