TASK 72-31-12-300-008 LPC Fan Disk - Replace The Plate Washer, Repair-008 (VRS1159)

DMC:V2500-A0-72-31-1201-01A-920A-C|Issue No:003.00|Issue Date:2019-08-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-31-12-300-008 LPC Fan Disk - Replace The Plate Washer, Repair-008 (VRS1159)

Effectivity

FIG/ITEM

PART NO.

01-200

5A0269

01-200

5A0337

01-200

5A1757

01-200

5A1948

Material of component

DESCRIPTION

SYMBOL

MATERIAL

Stage 1 fan disk

-

Titanium aluminum

vanadium alloy

General

The practices and processes referred to in the procedure by the TASK number are in SPM.

Price and availability - not applicable.

NOTE

To identify the consumable materials, refer to the Consumable Materials Index.

NOTE

Special tools are identified in the procedure by the tool primary number.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
IAE 3J12732 clamping fixture0AM53IAE 3J127321
Fluorescent penetrant inspection equipmentLOCALFluorescent Penetrant Inspection Equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 01-031 ACETONE (CH3)2COLOCALCoMat 01-031
CoMat 01-124 ISOPROPYL ALCOHOLLOCALCoMat 01-124
CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERLOCALCoMat 01-201
CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING94960CoMat 02-019
CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADELOCALCoMat 05-003
CoMat 05-019 WATERPROOF SILICON CARBIDELOCALCoMat 05-019
CoMat 05-020 WATERPROOF SILICON CARBIDELOCALCoMat 05-020
CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)LOCALCoMat 06-022
CoMat 08-015 RESINLOCALCoMat 08-015
CoMat 08-016 HARDENERLOCALCoMat 08-016

Spares

NameManufacturerPart Number / IdentificationQuantityRemark
Plate washer774455A01183

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-31-12-350-060 Remove the Damaged Plate Washer from the Stage 1 Fan Disk Assembly

    1. Refer to Figure.

    2. Examine and identify the damaged plate washers.

      3. Remove the damaged plate washers without any damage to the parent material, and remove the remaining compound.

    2. SUBTASK 72-31-12-350-001 Remove the Remaining Adhesive from the Removed Plate Washer (01-220)

      1. Remove the remaining adhesive from the plate washer.

      2. Clean the plate washer.

      1. Refer to SPM TASK 70-11-26-300-503.

    3. SUBTASK 72-31-12-220-087 Examine the Removed Plate Washer (01-220)

    1. Refer to Figure.

      2. Examine all the surface.

        1. Nicked.

          1. Up to 0.005 in (0.12 mm).

          1. Repair, VRS1152 TASK 72-31-12-300-001 (REPAIR-001).

          2. More than in Step.

          1. Reject.

        2. Scored.

          1. Up to 0.005 in (0.12 mm).

          1. Repair, VRS1152 TASK 72-31-12-300-001 (REPAIR-001).

          2. More than in (a).

          1. Reject.

      3. Examine the bolt holes at location 1.

        1. Galled.

          1. Up to 0.012 in (0.30 mm) in depth.

          1. accept.

          2. More than in Step.

          1. Reject.

        2. Scored.

          1. Up to 0.012 in (0.30 mm) in depth.

          1. Accept.

          2. More than in Step.

          1. Reject.

    4. SUBTASK 72-31-12-220-088 Dimensionally Examine the Removed plate Washer (01-220)

    1. Refer to Figure.

      2. Measure the plate washer thickness at location 2.

        1. Worn.

          1. If the thickness is in the limit given in the figure.

          1. Accept.

          2. Other than Step.

          1. Reject.

      3. Measure the parallelism at location 3.

        1. Distorted.

          1. If the parallelism is in the limit given in the figure.

          1. Accept.

          2. Other than in Step.

          1. Reject.

    5. SUBTASK 72-31-12-230-062 Examine the Removed Plate Washer (01-220) for Cracks

      1. Fluorescent penetrant examine the removed plate washer

      1. Refer to SPM TASK 70-23-02-230-501.

      2. Cracked.

      1. Reject.

    6. SUBTASK 72-31-12-230-058 Examine the Stage 1 Fan Disk Assembly for Cracks

      1. Fluorescent penetrant examine the repaired surface.

        1. Make sure there are no cracks in the repaired surface.

        1. Refer to SPM TASK 70-23-05-230-501.

        2. Use fluorescent penetrant inspection equipment and CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY).

    7. SUBTASK 72-31-12-350-061 Prepare the Mating Surfaces for the Two Part Low Temperature Curing Sealant/Adhesive

    1. Refer to Figure and Figure.

      2. Cold liquid degrease the mating surfaces.

        1. Refer to SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-010.

        2. Refer to Figure.

      3. Mask the disk bore and the plate washer.

      4. Dry abrasive blast the mating surface of the plate washers and disk.

    5. Do step A. again.

      6. Do a break-test to make sure that the mating surfaces are clean.

        1. Refer to SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-010.

      7. Apply tape to protect the disk bore.

    8. SUBTASK 72-31-12-360-052 Make-up of the Two Part Low Temperature Curing Sealant/Adhesive

      1. Make-up the adhesive from two parts.

        1. Refer to SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-004.

    9. SUBTASK 72-31-12-360-053 Apply and Cure the Two Part Low Temperature Curing Sealant/Adhesive

    1. CAUTION

      DO NOT EAT ANYTHING OR SMOKE AT LOCATIONS WHERE THESE MATERIALS ARE USED.

      Refer to Figure.

      2. Apply the two part adhesive to each of the mating surfaces.

        1. Apply adhesive to the mating surfaces of the disk and plate washer with a spatula or small trowel removing any excess.

        1. Refer to SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-021.

      3. Assemble the plate washers to the disk and apply a pressure.

        1. Use IAE 3J12732 clamping fixture 1 off to apply sufficient pressure.

        1. The plate washers are kept and adjusted in the center by the tool bolts and nuts during curing.

        2. Torque tighten the nuts to 300 lbfin (33.90 Nm).

      4. Cure the adhesive.

      1. Refer to SPM TASK 70-36-02-360-501, SUBTASK 70-36-02-360-021 or cure the adhesive at room temperature for 48 hours.

    5. Remove the clamp from the assembly.

    10. SUBTASK 72-31-12-220-073 Examine the Repaired Areas of the Stage 1 Fan Disk Assembly

    1. Refer to Figure.

    2. Dimensionally and visually inspect the repair.

    11. Figure: Replace the plate washer

    Replace the plate washer

    Figure: Replace the plate washer

    Replace the plate washer

    Figure: Location on the plate washer (01-220)

    Location on the plate washer (01-220)

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Revised note, steps and SPM task reference. (19VC194)

Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:77445
Enterprise Name:PRATT AND WHITNEY
BU Name:PRATT & WHITNEY
Street:400 MAIN STREET
City:EAST HARTFORD
Country:USA
Phone Number:8605657700
Manufacturer Code:94960
Enterprise Name:3M TRAFFIC CONTROL
BU Name:3M TRAFFIC CONTROL
Department:MATERIALS DIVISION
Building:225 55
Street:3M CENTER
City:ST PAUL
State:MN
Zip Code:55144-1000
Country:USA
Phone Number:1-612-733-0477
Internet:www.3m.com/tcm
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Link not Found
Manufacturer Code:LOCAL
Supply Number:CoMat 01-031
Type:sp01
Supply Short Name:CoMat 01-031 ACETONE (CH3)2CO
Supply Name:CoMat 01-031 ACETONE (CH3)2CO
Specification Groups:
Doc NumberType
OMAT: 150 (RR REF)COMMERCIAL GRADE O-A-51
PMC 9008 (PW REF)COMMERCIAL GRADE O-A-51
JCR-041 (JAEC REF)COMMERCIAL GRADE O-A-51
MTH 169 (98%) (MTU REF)COMMERCIAL GRADE O-A-51
Suppliers:
ManufacturerRemarks
LOCAL
K6835
81348
K3504
U1185
24853
70657
Manufacturer Code:LOCAL
Supply Number:CoMat 01-124
Type:sp01
Supply Short Name:CoMat 01-124 ISOPROPYL ALCOHOL
Supply Name:CoMat 01-124 ISOPROPYL ALCOHOL
Specification Groups:
Doc NumberType
OMAT:1/40GPR TECHNICAL GRADE
PMC 9094GPR TECHNICAL GRADE
JCR-011GPR TECHNICAL GRADE
Suppliers:
ManufacturerRemarks
LOCAL
U1185
24853
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 01-201
Type:sp01
Supply Short Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Supply Name:CoMat 01-201 DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATER
Specification Groups:
Doc NumberType
DISTILLED, DEIONIZED, DEMINERALIZED, OR REVERSE OSMOSIS (RO) WATERTHAT HAS 50,000 ohm‐cm MINIMUM ELECTRICAL RESISTIVITY OR 20 microsiemens/cm MAXIMUM ELECTRICAL CONDUCTIVITY, AND pH 5.0- 8.0.
Suppliers:
ManufacturerRemarks
LOCAL
06637
Manufacturer Code:76381
Supply Number:CoMat 02-019
Type:sp01
Supply Short Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Supply Name:CoMat 02-019 TAPE, ADHESIVE PAPER HEAT RESISTING MASKING
Specification Groups:
Doc NumberType
OMAT: 2/40 (RR REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
JCR-201 (JAEC REF)SELLOTAPE 2595 SCAPA 2595 OR 3M HT214
Suppliers:
ManufacturerRemarks
76381
K3312
K6835
Manufacturer Code:X222X
Supply Number:CoMat 05-003
Type:sp01
Supply Short Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Supply Name:CoMat 05-003 ABRASIVE MEDIUM ALUMINUM OXIDE, 120/220 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-003 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:1E1X8
Supply Number:CoMat 05-019
Type:sp01
Supply Short Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-019 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/31 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 400 (ANSI B74.18)
JCR-184 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:1E1X8
Supply Number:CoMat 05-020
Type:sp01
Supply Short Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Supply Name:CoMat 05-020 WATERPROOF SILICON CARBIDE
Specification Groups:
Doc NumberType
OMAT: 5/33 (RR REF)WATERPROOF SILICON CARBIDE ABRASIVE PAPER, CAMI GRIT DESIGNATION 320 (ANSI B74.18)
JCR-027 (JAEC REF)
JCR-186 (JAEC REF)
Suppliers:
ManufacturerRemarks
1E1X8
LOCAL
K6835
Manufacturer Code:X222X
Supply Number:CoMat 06-022
Type:sp01
Supply Short Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Supply Name:CoMat 06-022 FLUORESCENT PENETRANT (POST-EMULSIFIED ULTRA HIGH SENSITIVITY)
Specification Groups:
Doc NumberType
ARDROX 985-P14 OMAT: 652 (CHEMETALL OAKITE 985-P14)It is not permitted to mix the selected CoMat 06‐022 letter suffix material with other CoMat 06‐022 letter suffix materials. Where CoMat 06‐022 is specified with no suffix, use one of the CoMat 06‐ 022 letter suffix materials.
Suppliers:
ManufacturerRemarks
X222X
Manufacturer Code:LOCAL
Supply Number:CoMat 08-015
Type:sp01
Supply Short Name:CoMat 08-015 RESIN
Supply Name:CoMat 08-015 RESIN
Specification Groups:
Doc NumberType
RENGEL SV.409 OMAT: 805
RENGEL SV.409 JCR-146
Suppliers:
ManufacturerRemarks
LOCAL
IE432
IE200
IAE77
K1007
k3504
Manufacturer Code:LOCAL
Supply Number:CoMat 08-016
Type:sp01
Supply Short Name:CoMat 08-016 HARDENER
Supply Name:CoMat 08-016 HARDENER
Specification Groups:
Doc NumberType
CRAYAMID 140 OMAT: 806
CRAYAMID 140 JCR-147
Suppliers:
ManufacturerRemarks
LOCAL
18598
IE200
k3504
K3713
K6835
Link not Found
Manufacturer Code:0AM53
Tool Number:IAE 3J12732
Tool Name:IAE 3J12732 clamping fixture