TASK 72-32-41-300-005 No. 1 Bearing Support Assembly - Apply Powder To The Snap Diameter, Repair-005 (VRS1268)

DMC:V2500-A0-72-32-4101-00A-609A-C|Issue No:001.00|Issue Date:2013-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-41-300-005 No. 1 Bearing Support Assembly - Apply Powder To The Snap Diameter, Repair-005 (VRS1268)

Effectivity

FIG/ITEM

PART NO.

01-240

5W2048

Material of component

RR

DESCRIPTION

SYMBOL

MATERIAL

No. 1 bearing support

11Cr-1Mo-0.85Mn-0.65Ni-0.25

V-0.15C steel

General

Price and availability - none

The practices and processes referred to in the procedure by the TASK number are in the SPM.

Use the method to clean the parts, refer to TASK 72-32-41-100-000 (CLEANING-000).

NOTE

To identify the consumable materials refer to the PCI.
Other consumable materials are given in the SPM.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
Plasma spray equipmentLOCALPlasma spray equipment

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)00741CoMat 03-089
CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)0AM53CoMat 03-090

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-41-350-057 Prepare the No. 1 Bearing Support for the Coating

    1. Refer to Figure.

      2. Machine diameter 3. Hold to the minimum dimension.

      1. Refer to Figure.

      3. Clean the area to be coated, solvent wipe only.

      1. Refer to the SPM TASK 70-11-26-300-503.

      4. Mask the areas which are not to be coated. Grit blast or over-spray is not permitted in holes.

      1. Refer to the SPM TASK 70-34-03-340-501.

        Refer to Figure.

      5. Dry grit blast the surface to be coated using aluminum oxide grit.

      1. Refer to the SPM TASK 70-34-03-340-501.

        Refer to Figure.

      6. Thoroughly clean the surface of all dirt, grit, grease or other foreign material, solvent wipe only.

      1. Refer to the SPM TASK 70-11-26-300-503.

    7. Touch-up or replace masking, as necessary.

    2. SUBTASK 72-32-41-350-058 Apply Plasma Coat to the Surface

    1. Refer to Figure.

      2. Plasma coat the designated area. Hold to the maximum dimension. Ensure that there is sufficient coating to permit finish machining. For titanium alloy, the gas shall be argon or helium or a mixture of argon and helium.

      3. Visually inspect the coated area.

      1. Refer to the SPM TASK 70-34-03-340-501.

    3. SUBTASK 72-32-41-350-059 Machine the Coated Area

    1. Refer to Figure.

      2. Finish machine the coated surface to the dimensions in referenced figure.

      1. Refer to the SPM TASK 70-34-03-340-501.

        Refer to Figure.

    4. SUBTASK 72-32-41-350-060 Inspect the Repaired Area

    1. Refer to Figure.

      2. Inspect the part for run-out of coating, chipping, etc. Coating run out, chipping, etc, is not allowed.

      1. Refer to the SPM TASK 70-34-03-340-501.

      3. Dimensionally check the repaired area.

      1. Refer to the SPM TASK 70-34-03-340-501.

        Refer to Figure.

    4. After the part has cooled, remove the masking material and any residual adhesives.

    5. Inspect the holes. Remove all foreign material. Chamfer the edges of the holes, as required. No chipping of the coating is permitted.

    5. SUBTASK 72-32-41-350-061 Vibro Engrave VRS1268

    1. Vibro engrave VRS1268 near to part number.

    6. Figure: Apply powder to the snap diameter of the No. 1 bearing support

    Apply powder to the snap diameter of the No. 1 bearing support

    Figure: Apply powder to the snap diameter of the No. 1 bearing support

    Apply powder to the snap diameter of the No. 1 bearing support

Requirements After Job Completion

Follow-On Conditions

NONE
Manufacturer Code:00741
Enterprise Name:Was BOC GASES
BU Name:DELETED, REFER TO SUPPLIER CODE 46AN7
Manufacturer Code:0AM53
Enterprise Name:IAE INTERNATIONAL AERO ENGINES AG
BU Name:NULL
Building:SUITE 400
Street:628 HEBRON AVENUE
City:GLASTONBURY
State:CT
Zip Code:06033
Country:USA
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:33870
Supply Number:CoMat 03-089
Type:sp01
Supply Short Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Supply Name:CoMat 03-089 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
PWA 1337 (PW REF)NI-109 or NI-970 or AI 1037
Suppliers:
ManufacturerRemarks
33870
Manufacturer Code:X111X
Supply Number:CoMat 03-090
Type:sp01
Supply Short Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al(95/5)
Supply Name:CoMat 03-090 METAL SPRAYING POWDER Ni/Al (95/5)
Specification Groups:
Doc NumberType
DELETED Use CoMat 03-089
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:LOCAL
Tool Number:Plasma spray equipment
Tool Name:Plasma spray equipment