TASK 72-32-51-300-017 LP Rotor Center Shaft - Repair By Plasma Spraying The Snap Diameter, Repair-017 (VRS1283)

DMC:V2500-A0-72-32-5101-01A-609A-C|Issue No:003.00|Issue Date:2018-11-01

Export Control

EAR Export Classification: Not subject to the EAR per 15 C.F.R. Chapter 1, Part 734.3(b)(3), except for the following Service Bulletins which are currently published as EAR Export Classification 9E991: SBE70-0992, SBE72-0483, SBE72-0580, SBE72-0588, SBE72-0640, SBE73-0209, SBE80-0024 and SBE80-0025.

Copyright

© IAE International Aero Engines AG (2001, 2014 - 2021) The information contained in this document is the property of © IAE International Aero Engines AG and may not be copied or used for any purpose other than that for which it is supplied without the express written authority of © IAE International Aero Engines AG. (This does not preclude use by engine and aircraft operators for normal instructional, maintenance or overhaul purposes.).

Applicability

All

Common Information

TASK 72-32-51-300-017 LP Rotor Center Shaft - Repair By Plasma Spraying The Snap Diameter, Repair-017 (VRS1283)

Effectivity

FIG/ITEM

PART NO.

01-100

5R7016

Material of component

DESCRIPTION

RR SYMBOL

MATERIAL

Rotor center shaft

Titanium alloy

General

Price and availability

Refer to IAE for any of the following:

Tools

Engine parts

Repair of spares

The practices and processes referred to in the procedure by the TASK number are in the SPM.

This Repair scheme gives the procedure for plasma spraying the snap diameter of the rotor center shaft.

NOTE

Equivalent equipment may be used.

NOTE

To identify the consumable materials refer to the PCI.

Preliminary Requirements

Pre-Conditions

NONE

Support Equipment

NameManufacturerPart Number / IdentificationQuantityRemark
LatheLOCAL
Abrasive blasting facilityLOCAL
Fluorescent Penetrant Inspection EquipmentLOCAL

Consumables, Materials and Expendables

NameManufacturerPart Number / IdentificationQuantityRemark
CoMat 02-051 HIGH TEMPERATURE GLASS CLOTH TAPEX111XCoMat 02-051
CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)00BB6CoMat 03-038
CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADELOCALCoMat 05-001

Spares

NONE

Safety Requirements

NONE

Procedure

    1. SUBTASK 72-32-51-324-057 Machine the Worn Snap Diameter

    1. Refer to Figure.

      2. Attach the rotor center shaft on a lathe, set the rotor center shaft to run true.

      1. Use a lathe.

      3. Grind the snap diameter to between 11.799 in (299.70 mm) and 11.788 in. (299.40 mm).

      1. Hold the diameter to the minimum for further repair.

    2. SUBTASK 72-32-51-220-109 Examine the Rotor Center Shaft

      1. Visually examine the machined area.

      1. Refer to SPM TASK 70-21-01-220-501.

    3. SUBTASK 72-32-51-230-060 Examine the Rotor Center Shaft for Cracks

      1. Do a crack test.

      1. Cracks are not permitted.

      2. Refer to SPM TASK 70-23-01-230-501.

    4. SUBTASK 72-32-51-120-053 Abrasive Blast the Rotor Center Shaft

      1. Mask off areas that are not to be plasma sprayed.

      2. Abrasive blast the rotor center shaft surface to be plasma sprayed.

      1. Refer to SPM TASK 70-12-02-120-501.

    5. SUBTASK 72-32-51-340-053 Apply Plasma Spray on the Snap Diameter

    1. Refer to Figure.

      2. Touch up masking if necessary.

      3. Apply plasma spray. Minimum diameter of 11.818 in. (300.16 mm) is required after plasma spraying.

      1. Refer to SPM TASK 70-34-03-340-501.

    6. SUBTASK 72-32-51-324-058 Machine the Snap Diameter

    1. Refer to Figure

      2. Grind the plasma sprayed snap diameter to between 11.8074 in. (299.910 mm) and 11.8063 in. (299.878 mm) with 63 microinches (1.6 micrometers) surface finish.

      1. Use grinding machine.

    7. SUBTASK 72-32-51-220-110 Examine the Rotor Center Shaft

      1. Visually examine the rotor center shaft.

    8. SUBTASK 72-32-51-350-282 Identify the Repair

    1. Refer to Figure.

      2. Make a beehive symbol mark with the letter PS inside the beehive and mark VRS1283 adjacent to part number as shown.

      1. Make a permanent mark by the procedure given in SPM TASK 70-09-00-400-501.

      2. Use electrolytic permanent mark.

    9. Figure: Rotor center shaft

    Rotor center shaft

Requirements After Job Completion

Follow-On Conditions

NONE
Change Type:

Added subtask and revised figure 1. (90VJ967C)

Manufacturer Code:00BB6
Enterprise Name:INDESTRUCTIBLE PAINT INC
BU Name:INDESTRUCTIBLE PAINT INC
Street:1 INDEPENDENCE DRIVE
City:MONROE
State:CT
Zip Code:06468
Country:USA
Phone Number:1-203-880-9130
Fax Number:1-203-880-9133
Email:dave@indestructiblepaint.com
Internet:www.indestructiblepaint.com
Manufacturer Code:LOCAL
Enterprise Name:LOCALLY SUPPLIED
Manufacturer Code:X111X
Enterprise Name:N/A – DELETED CONSUMABLE MATERIAL
Manufacturer Code:X111X
Supply Number:CoMat 02-051
Type:sp01
Supply Short Name:CoMat 02-051 HIGH TEMPERATURE GLASS CLOTH TAPE
Supply Name:CoMat 02-051 HIGH TEMPERATURE GLASS CLOTH TAPE
Suppliers:
ManufacturerRemarks
X111X
Manufacturer Code:00BB6
Supply Number:CoMat 03-038
Type:sp01
Supply Short Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Supply Name:CoMat 03-038 METAL SPRAYING POWDER NICKEL ALUMINIUM (95/5)
Specification Groups:
Doc NumberType
OMAT: 3/188 (RR REF)METCO 450NS
JCR-020 (JAEC REF)
Suppliers:
ManufacturerRemarks
00BB6
01FK3
0Y7E4
C1840
IE103
K0455
K6835
Manufacturer Code:LOCAL
Supply Number:CoMat 05-001
Type:sp01
Supply Short Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Supply Name:CoMat 05-001 ABRASIVE MEDIUM, ALUMINIUM OXIDE, 20/30 GRADE
Specification Groups:
Doc NumberType
Use one of the CoMat 05-001 letter suffix alternatives.
Suppliers:
ManufacturerRemarks
LOCAL
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